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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1985 (Transfer Case - Power Transfer Unit (PTU)) >> Diagnosis And Testing >> Power Transfer Unit (PTU) >> Analysis of Leakage >> PTU Leaks From the RH Side

PTU Leaks From the RH Side

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Remove and replace leaking seals using the information found in the INTERMEDIATE SHAFT SEAL AND DEFLECTOR  or COVER SEAL  replacement procedure. The specified tools called out in this procedure will allow seal replacement without causing damage to the Power Transfer Unit (PTU) casing/drive gear.

If the leak is red automatic transmission fluid, then the PTU  intermediate shaft seal needs replacement. This is inside the bore of the PTU  shaft behind the deflector. Refer to the INTERMEDIATE SHAFT SEAL AND DEFLECTOR .

If the leak is brown/black gear lube, then the PTU  larger cover seal needs replacement. This is located on the PTU  cover behind the deflector. Refer to COVER SEAL .

NOTE: The following figure is for reference only. The kit also includes a special tool (not pictured) that is used during seal installation only and is not intended to be left in the PTU  as a sealing device.
Fig 1: Identifying Intermediate Shaft Seal, Alignment Washer, Cover Seal And Seal Deflector
G06064370Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION CHART

Item Description
1 Intermediate shaft seal (part of kit 7275)
2 Alignment washer (part of kit 7275)
3 Cover seal (part of kit 7275)
4 Seal deflector (part of kit 7275)