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Pinpoint Test D: No Power In Start

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. D1 CHECK THE IGNITION SWITCH 
    • Carry out the Ignition Switch - Electrical Component Test.
    • Does the ignition switch test OK? 
    • Yes:  GO to D2  .
    • No:  INSPECT the connector for corrosion, pushed-out pins or spread terminals. REPAIR as necessary. If the connector is OK, INSTALL a new ignition switch. REFER to IGNITION SWITCH . TEST the system for normal operation.
  2. D2 CHECK THE IGNITION SWITCH START OUTPUT CIRCUIT FOR AN OPEN 
    • Disconnect: Ignition Switch C250.
    • Disconnect: PCM C175B.
    • Disconnect: Start Diode.
    • Measure the resistance between ignition switch C250-7, circuit CDC35 (BU/WH), harness side and:
      • PCM C175B-9, circuit CDC35 (BU/WH), harness side.
      • start diode, circuit CDC35 (BU/WH), input side.
        Fig 1: Checking Ignition Switch Start Output Circuit For Open
        G06500857Courtesy of FORD MOTOR CO.
    • Are the resistances less than 5 ohms? 
    • Yes:  GO to D3  .
    • No:  REPAIR circuit CDC35 (BU/WH). TEST the system for normal operation.
  3. D3 CHECK THE IGNITION SWITCH START OUTPUT CIRCUIT FOR A SHORT TO GROUND 
    • Measure the resistance between ignition switch C250-7, circuit CDC35 (BU/WH), harness side and ground.
      Fig 2: Measuring Resistance Between Ignition Switch C250-7, Circuit CDC35 (BU/WH), Harness Side And Ground
      G06064025Courtesy of FORD MOTOR CO.
    • Is the resistance greater than 10,000 ohms? 
    • Yes:  GO to D4  .
    • No:  REPAIR circuit CDC35 (BU/WH). TEST the system for normal operation.
  4. D4 ISOLATE THE START DIODE 
    • Test the starter diode.
    • Is the starter diode OK? 
    • Yes:  GO to D5 
    • No:  INSTALL a new diode. TEST the system for normal operation.
  5. D5 CHECK THE SJB START CIRCUIT FOR AN OPEN 
    • Disconnect: SJB  C2280B.
    • Disconnect: Starter Relay.
    • Measure the resistance between SJB  C2280B-32, circuit CDC35 (BU/WH), harness side and:
      • PCM C175B-35, circuit CDC35 (BU/WH), harness side.
      • starter diode, circuit CDC35 (BU/WH), output side.
      • starter relay, circuit CDC35 (BU/WH).
        Fig 3: Checking SJB Start Circuit For Open
        G06500859Courtesy of FORD MOTOR CO.
    • Are the resistances less than 5 ohms? 
    • Yes:  GO to D6 
    • No:  REPAIR circuit CDC35 (BU/WH). TEST the system for normal operation.
  6. D6 CHECK FOR CORRECT SJB OPERATION 
    • Check SJB  connector C2280B for:
      • corrosion.
      • pushed-out pins.
      • spread terminals.
    • Connect: SJB  C2280B.
    • Make sure the connector seats correctly, then operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes:  INSTALL a new SJB  . REFER to MULTIFUNCTION ELECTRONIC MODULES . CLEAR the DTCs. REPEAT the self-test.
    • No:  The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector.