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Lower Intake Manifold: Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  1. Using new intake manifold and thermostat housing gaskets, install the lower intake manifold and the 10 bolts.
    • Tighten in the sequence shown in illustration to 10 Nm (89 lb-in).
      Fig 1: Identifying Intake Manifold Bolts Tightening Sequence
      G06061913Courtesy of FORD MOTOR CO.
  2. Install the 3 thermostat housing-to-lower intake manifold bolts.
    • Tighten to 10 Nm (89 lb-in).
  3. Install the ACL  assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  4. Install the fuel rail. For additional information, refer to FUEL CHARGING AND CONTROLS - 3.5L .
  5. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .