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Disassembly & Assembly

WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the instrument panel. For additional information, refer to INSTRUMENT PANEL & CONSOLE article.
  2. Remove the audio control module (ACM). For additional information, refer to INFORMATION & ENTERTAINMENT SYSTEMS article.
  3. Working through the audio unit opening, remove the screws.
  4. Fig 1: Audio Unit Opening Screws
    GF0018950Courtesy of FORD MOTOR CO.
  5. Remove the 2 LH demister screws.
  6. Remove the LH demister.
  7. Remove the 3 LH panel duct screws.
  8. Remove the LH panel duct.
  9. Remove the 2 RH demister screws.
  10. Remove the RH demister.
  11. Remove the 2 RH panel duct screws.
  12. Remove the RH panel duct.
  13. Remove the instrument panel bracket screw and the instrument panel bracket.
  14. Disconnect the in-vehicle temperature sensor aspirator hose.
  15. Fig 2: In-Vehicle Temperature Sensor Aspirator Hose
    GF0018951Courtesy of FORD MOTOR CO.
  16. Disconnect the mode door actuator electrical connectors.
  17. Fig 3: Mode Door Actuator Electrical Connectors
    GF0018952Courtesy of FORD MOTOR CO.
  18. Remove the 4 plenum assembly screws.
  19. Remove the plenum assembly.
  20. To assemble, reverse the disassembly procedure.