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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1846 (Engine Cooling System - (Hybrid)) >> Removal And Installation >> Thermostat Housing >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The thermostat and thermostat housing are serviced as an assembly.
  1. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  2. Remove the accessory drive belt tensioner. For additional information, refer to ACCESSORY DRIVE BELT TENSIONER .
  3. Disconnect the Knock Sensor (KS) electrical connector.
    • Detach the KS  wiring harness pin-type retainer.
  4. Disconnect the heater hose at the thermostat housing.
  5. Disconnect the lower radiator hose at the thermostat housing.
  6. Remove the 3 bolts and the thermostat housing.
    • Remove and discard the gasket.
    • To install, tighten to 10 Nm (89 lb-in).
  7. To install, reverse the removal procedure.
    • Install a new gasket.
  8. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .