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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1779 (Engine Mechanical - 2.5L (Hybrid)) >> In-Vehicle Repair >> Valve Seals >> Removal

Valve Seals: Removal

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material (including any material created while cleaning gasket surfaces) that enters the oil passages, coolant passages or the oil pan can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING -- ESCAPE, ESCAPE HYBRID, MARINER & MARINER HYBRID .
  2. Remove the camshafts. For additional information, refer to CAMSHAFTS .
  3. NOTE: If the camshafts and valve tappets are to be reused, mark the location of the valve tappets to make sure they are assembled in their original positions.
    NOTE: The number on the valve tappets only reflects the digits that follow the decimal. For example, a tappet with the number 0.650 has the thickness of 3.650 mm.
  4. Remove and inspect the valve tappets. For additional information, refer to VALVE TAPPET INSPECTION .
  5. Remove the spark plugs. For additional information, refer to SPARK PLUGS .
  6. NOTE: Use compressed air at 7 to 10 bars (100-150 psi). Do not disconnect the compressed air from the cylinder until the valve spring, valve spring retainer and valve collet is installed. Any loss of air pressure will allow the valve to fall into the cylinder.
  7. Connect the compressed air supply to the No. 1 cylinder.
  8. NOTE: Place all parts in order to one side.
  9. Apply compressed air to the cylinder and remove the valve spring.
    • Using the Valve Spring Compressors, compress the valve spring and remove the valve collet, using some grease and a small screwdriver.
    • Remove the valve spring retainer and the valve spring.
      Fig 1: Inserting Valve Spring And Valve Spring Retainer
      G06389944Courtesy of FORD MOTOR CO.
  10. Using the Slide Hammer and the Valve Stem Oil Seal Remover, remove and discard the valve seal.
    Fig 2: Removing Valve Seal
    G06389945Courtesy of FORD MOTOR CO.