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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1777 (Engine Mechanical - 2.5L (Except Hybrid)) >> In-Vehicle Repair >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING -- ESCAPE, ESCAPE HYBRID, MARINER & MARINER HYBRID .
  2. Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING - 2.5L .
  3. NOTE: To prevent damage to the transmission, do not loosen the transmission-to-engine bolts more than 5 mm (0.19 in).
    Fig 1: Locating Upper Bellhousing-To-Engine Bolts
    G06095003Courtesy of FORD MOTOR CO.
  4. Loosen the 2 upper bellhousing-to-engine bolts 5 mm (0.19 in).

    All-Wheel Drive (AWD) vehicles 

  5. Working from the top of the vehicle, loosen the 2 RH engine-to-bellhousing bolts 5 mm (0.19 in).
    Fig 2: Locating RH Engine-To-Bellhousing Bolts
    G06095004Courtesy of FORD MOTOR CO.
  6. Working from under the vehicle, loosen the 2 RH engine bracket-to-Power Transfer Unit (PTU) bolts 5 mm (0.19 in).
    Fig 3: Locating RH Engine Bracket-To-Power Transfer Unit Bolts
    G06095005Courtesy of FORD MOTOR CO.

    All vehicles 

  7. Remove the 7 retainers (5 shown) and the LH splash shield.
    Fig 4: Identifying LH Splash Shield And Retainers
    G06097240Courtesy of FORD MOTOR CO.
  8. Loosen the 2 LH bellhousing-to-engine bolts 5 mm (0.19 in).

    Front Wheel Drive (FWD) vehicles 

  9. Loosen the 1 (manual transaxle) or 2 (automatic transaxle) RH engine-to-bellhousing bolt 5 mm (0.19 in).

    All vehicles 

  10. Remove the 2 oil pan-to-bellhousing bolts.
  11. Remove the 2 bellhousing-to-oil pan bolts.
  12. Slide the transaxle rearward 5 mm (0.19 in).
  13. Drain the engine oil.
    • Install the drain plug.
    • Tighten to 28 Nm (21 lb-ft).
  14. Remove the 4 engine front cover-to-oil pan bolts.
  15. Remove the 13 bolts and the oil pan.