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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1767 (Interior Trim And Ornamentation) >> Removal And Installation >> Headliner >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the driver seat and rear seat cushion. For additional information, refer to REMOVAL AND INSTALLATION .
  2. Position the passenger seat fully rearward and recline fully.
  3. Open the assist handle covers.
    • Remove the bolts and remove the handles.
      • To install, tighten to 5 Nm (44 lb-in).
    Fig 1: Identifying Assist Handle Covers
    G06271401Courtesy of FORD MOTOR CO.
  4. Remove the A-pillar trim panels. For additional information, refer to Removal and Installation .
  5. Disconnect the wire harness connector and the 2 pushpins.
    Fig 2: Locating Wire Harness Connector & Pushpins
    G06271402Courtesy of FORD MOTOR CO.
  6. If equipped, disconnect the automatic dimming rear view mirror and compass electrical connectors.
    Fig 3: Locating Automatic Dimming Rear View Mirror & Compass Electrical Connectors
    G06271403Courtesy of FORD MOTOR CO.
  7. Remove the B-pillar trim panels. For additional information, refer to Removal and Installation .
  8. Remove the C-pillar trim panels. For additional information, refer to Removal and Installation .
  9. Remove the overhead console.
    • Disconnect the electrical connector.
  10. Remove the sun visors and the sun visor clips.
    • If equipped, disconnect the electrical connectors.
  11. Remove the 2 headliner pushpin retainers at the rear.
  12. If equipped, position the headliner forward to gain access to disconnect the roof opening panel motor electrical connector.
  13. Remove the headliner through the LH rear door.
    NOTE: To avoid damaging the headliner, an assistant is required for this step.
  14. If installing a new headliner, transfer the wire harness in the following sequence:
    1. Using a suitable marking tool, mark the new headliner with the routing and exit points of the wire harness from the original headliner.
    2. Carefully remove the wire harness from the original headliner.
    3. Cut and remove any excess adhesive from the wire harness.
      NOTE: Make sure not to damage the wire harness when cutting the excess adhesive from the wire harness.
    4. Position the wire harness onto the new headliner and check that the harness has enough length to be connected to the body/roof connectors. Apply tape to temporarily hold the wire harness in that position on the headliner.
    5. Apply the 3M Duramix 4747 Super Fast Adhesive in the same location as the factory installed adhesive along the full length of the wire harness-to-headliner to avoid any NVH concern(s).
      NOTE: The 3M Duramix 4747 Super Fast Adhesive will set in 20 seconds. Continually make sure that the wire harness is routed correctly when applying the adhesive.
    6. Transfer all necessary components.
    NOTE: Obtain the 3M Duramix 4747 Super Fast Adhesive commercially. The 3M Duramix 4747 Super Fast Adhesive is a 2-part adhesive in a 50 ml dual-tube applicator. Depending on the size of the headliner and optional wire harness(es), the purchase of two to five 50 ml tubes is suggested.
  15. To install, reverse the removal procedure.
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