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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1727 (Starting System) >> Removal And Installation >> Starter Motor - 2.5L >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable. For additional information, refer to REMOVAL AND INSTALLATION .
  3. If equipped, remove the 7 screws and the underbody cover.
    Fig 1: Locating Underbody Cover Screws
    G06257240Courtesy of FORD MOTOR CO.
  4. Remove the starter motor solenoid wire nut and position the wire aside.
    • To install, tighten to 5 Nm (44 lb-in).
  5. Position the starter motor solenoid battery cable terminal cover aside.
  6. Remove the starter motor solenoid battery cable nut and position the cable aside.
    • To install, tighten to 12 Nm (106 lb-in).
  7. Remove the ground wire nut from the starter motor stud bolt and position the ground wire aside.
    • To install, tighten to 18 Nm (159 lb-in).
  8. Remove the starter motor bolt, stud bolt and the starter motor.
    • To install, tighten to 25 Nm (18 lb-ft).
  9. To install, reverse the removal procedure.