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Pinpoint Test X: The Instrument Cluster Is Inoperative: Testing

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. X1 CHECK THE INSTRUMENT CLUSTER VOLTAGE SUPPLY 
    • Disconnect: Instrument Cluster C220.
    • Key in ON position.
    • Measure the voltage between the instrument cluster, harness side and ground as follows:
      DIAGNOSIS PROCEDURE

      Connector-Pin Circuit
      C220-1 1566 (RD/YE)
      C220-3 483 (RD)
      C220-5 295 (LB/PK)
    • Are the voltages greater than 10 volts? 
    • Yes  : GO to X2.
    • No  : REPAIR the circuit in question. TEST the system for normal operation.
  2. X2 CHECK THE INSTRUMENT CLUSTER GROUND CIRCUITS 
    • Key in OFF position.
    • Measure the resistance between the instrument cluster, harness side and ground as follows:
      DIAGNOSIS PROCEDURE

      Connector-Pin Circuit
      C220-2 1203 (BK/LB)
      C220-4 1205 (BK)
    • Are the resistances less than 5 ohms? 
    • Yes  : GO to X3.
    • No  : REPAIR the circuit in question. TEST the system for normal operation.
  3. X3 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION 
    • Disconnect the instrument cluster connector.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect the instrument cluster connector and make sure it seats correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new instrument cluster. REFER to INSTRUMENT CLUSTER . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector.