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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1663 (Automatic Transaxle - AISIN Aw21) >> Diagnosis And Testing >> Special Testing Procedures >> Stall Speed Test

Stall Speed Test

WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Block all wheels, set the parking brake and firmly apply the service brake to reduce the risk of vehicle movement during this procedure. Failure to follow these instructions may result in serious personal injury.

The Stall Speed Test checks:

Conduct this test with the engine coolant and transmission fluid at correct levels and at normal operating temperature.

Apply the parking brake firmly for each Stall Speed Test.

  1. Find the specified stall rpm for the vehicle, see STALL SPEED TABLE . Use a grease pencil to mark the rpm on the dial of a tachometer.
    STALL SPEED TABLE

    Engine rpm
    3.5L 1,878-2,678
  2. Connect a scan tool.
  3. In each of the following ranges REVERSE, DRIVE and LOW, press the accelerator pedal to the floor and hold it just long enough to let the engine get to Wide Open Throttle (WOT). While making this test, do not hold the throttle open for more than 5 seconds at a time.
    NOTE: If the rpm recorded by the scan tool exceeds the maximum limits, release the accelerator pedal immediately because clutch or band slippage is indicated.
  4. Note the results in each range.
  5. After each range, move the selector lever to NEUTRAL and run the engine at 1,000 rpm for about 15 seconds to cool the torque converter before making the next test.
  6. Use the stall speed diagnosis table for corrective actions.
  7. If stall speeds were too high, see the STALL SPEED TABLE . If stall speeds were too low, first check engine idle speed and tune up. If engine is OK, remove torque converter and check TCC  for slippage.
    NOTE: The stall speed in REVERSE will be lower.
PRESSURE DIAGNOSTIC TABLE

Test Results Possible Source
Values of both DRIVE and REVERSE ranges are lower than the standards .
  • Insufficient engine power
  • Torque converter stator One-Way Clutch (OWC) slipping
Only the value of DRIVE range is higher than the standards .
  • Low line pressure. Shift control solenoid assembly failure, primary regulator valve failure
  • Valve body failure (hydraulic pressure system)
  • C1 clutch slipping
  • OWC  F1 failure
Only the value of REVERSE range is higher than the standards .
  • Low line pressure. Shift control solenoid assembly failure, primary regulator valve failure
  • Valve body failure (hydraulic pressure system)
  • C3 clutch failure
  • B2 brake failure
Values of both DRIVE and REVERSE ranges are higher than the standards .
  • Low line pressure. Shift control solenoid assembly failure, primary regulator valve failure
  • Primary regulator valve failure
  • Oil pump failure
  • Oil strainer clogging