Removal and Installation

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Electronic modules are sensitive to electrical charges. The ABS module can be damaged if exposed to these charges.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Disconnect the anti-lock brake system (ABS) electrical connector.

NOTE: Brake lines must be installed in the same location as removed.

Loosen the brake line-to-hydraulic control unit (HCU) fittings and position the brake lines aside.
- To install, tighten to 17 Nm (13 lb-ft).
Remove the 2 bracket-to-HCU bolts and the HCU.
- To install, tighten to 8 Nm (71 lb-in).
To install, reverse the removal procedure.
- Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .