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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1626 (Body Panel System - Uni-Body System, SUBFRAME System & Mounting System) >> Removal And Installation >> Subframe Bushings - Rear Differential, Rear >> Installation

Subframe Bushings - Rear Differential, Rear: Installation

WARNING: This page is about a different car, the 2009 Mercury Sable, 2009 Ford Taurus X, and 2009 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: There are 2 rear drive unit (RDU) rear bushings in the subframe, this procedure shows how to install one bushing. The procedure for the remaining RDU bushing is identical.
    NOTE: Make sure the alignment marks on the special tool are aligned with the anti-rotation tabs on the RDU bushing.
  1. Install the RDU bushing into the special tool.
  2. Fig 1: Identifying Special Tool (204-616/2)
    GF0045612Courtesy of FORD MOTOR CO.
    NOTE: Make sure the alignment marks are properly aligned on both special tools and the anti-rotation tabs are properly seated in the special tool.
  3. Install the special tool onto the RDU bushing.
  4. Fig 2: Identifying Special Tools (204-616/1 & 204-616/2)
    GF0045613Courtesy of FORD MOTOR CO.
    NOTE: Make sure the arrow on the special tool is visible on the bottom and facing away from the subframe. The arrow must remain straight so that the bushings are correctly indexed into the subframe.
    NOTE: When installing the RDU bushing, 204-616/2 will fall away as the RDU bushing is installed into the subframe. The special tool does not control the depth of the bushing. The RDU bushing is fully seated when the special tool falls away from the subframe, do not continue to tighten the special tool.
  5. Install the RDU bushing into the subframe.
  6. Fig 3: Identifying Special Tools
    GF0045614Courtesy of FORD MOTOR CO.
  7. Install the rear drive unit. For additional information, refer to REAR DRIVE AXLE/DIFFERENTIAL article.