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Radiator Grille Support

WARNING: This page is about a different car, the 2009 Mercury Sable, 2009 Ford Taurus X, and 2009 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Radiator Grille Support Components
G00468733Courtesy of FORD MOTOR CO.
Item Part Number Description
1 16138 Radiator grille support
2 W701834 Upper radiator grille support bolt (2 required)
3 8A193 LH/8A194 RH Radiator upper brackets
4 W701834 Radiator bracket-to-frame outboard bolts (4 required)
5 W505434 Radiator bracket-to-radiator support inboard bolts (4 required)
6 8310 LH/8311 RH Radiator side air deflector
7 N806799 Radiator side air deflector pushpin (4 required)
8 16700 Hatch latch
9 N606675 Hood latch bolt (2 required)
10 16916 Hood release cable
11 - Horn assembly bracket (part of 13832)
12 W505254 Horn assembly bolt
13 13832 Horn assembly
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the 3 air cleaner box intake bolts.
    • To install, tighten to 5 Nm (44 lb-in)
      Fig 2: Cleaner Box Intake Bolts
      G00468734Courtesy of FORD MOTOR CO.
  3. Disconnect the hood security switch electrical connector.
  4. Release the 3 engine wiring harness pushpin clips (2 shown in illustration) from the radiator support.
    Fig 3: Engine Wiring Harness Pushpin Clips
    G00468731Courtesy of FORD MOTOR CO.
  5. Remove the front headlamps. For additional information, refer to EXTERIOR LIGHTING .
  6. Remove the front bumper. For additional information, refer to BUMPERS .
  7. Remove the LH and RH radiator side air deflector pushpins and remove the air deflectors.
  8. Remove the front impact severity sensor and release the harness pushpin clips. for additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .
  9. Remove the hood latch bolts and place the latch and cable aside.
    • To install, tighten to 12 Nm (106 lb-in).
  10. Disconnect the horn assembly wiring harness from the horn assembly and release the harness pushpin clips from the radiator support. Position the harness aside.
  11. Remove the horn assembly bolt and remove the horn assembly.
    • To install, tighten to 9 Nm (80 lb-in)
      Fig 4: Horn Assembly Bolt
      G00468735Courtesy of FORD MOTOR CO.
  12. Remove the 2 power steering cooler bolts.
    • To install, tighten to 9 Nm (80 lb-in).
      Fig 5: Power Steering Cooler Bolts
      G00468736Courtesy of FORD MOTOR CO.
  13. Release the power steering cooler hose pushpin clips from the radiator support. Position and support the power steering cooler under the radiator support.
  14. Remove the 4 radiator bracket-to-frame outboard bolts and the 4 radiator bracket-to-radiator support inboard bolts (4 each side).
    • To install, tighten to 20 Nm (177 lb-in).
  15. NOTE: When installing the cooling module retaining clips, push the cooling module retaining clips toward the radiator grille support until the clips are properly secured and a snap is heard. Failure to properly secure the cooling module retaining clips may cause damage to the radiator or the cooling module assembly.
    Fig 6: Locating Cooling Module Retaining Clips
    G00468737Courtesy of FORD MOTOR CO.
  16. Release the cooling module retaining clips.
  17. Remove the 2 upper radiator grille support bolts.
    1. To install, tighten to 20 Nm (177 lb-in).
  18. Remove the radiator support.
  19. To install, reverse the removal procedure.
    • Transfer all necessary components.