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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 161 (Rear Drive Axle/Differential) >> In-Vehicle Repair >> Active On-Demand Coupling Oil Pump >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the drive pinion flange. For additional information, refer to DRIVE PINION FLANGE AND DRIVE PINION SEAL .
  2. Disconnect the active on-demand coupling oil pump electrical connector.
    Fig 1: Disconnecting Active On-Demand Coupling Oil Pump Electrical Connector
    G03988400Courtesy of FORD MOTOR CO.
  3. Position a drain pan under the active on-demand coupling.
  4. Remove the active on-demand coupling oil pump bolts and the complete active on-demand coupling oil pump body (black pump body and silver flange).
    • To install, tighten to 6 Nm (53 lb-in)
      Fig 2: Removing Active On-Demand Coupling Oil Pump Bolts
      G03988401Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.
    • Always install a new active on-demand coupling oil pump seal.
    • Using the special tool, fill the active on-demand coupling. Use the specified fluid and fill to the bottom of the fill hole.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 3: Installing New Active On-Demand Coupling Oil Pump
      G03988388Courtesy of FORD MOTOR CO.
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