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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1582 (Transfer Case - Power Transfer Unit (PTU)) >> In-Vehicle Servicing >> Cover Seal >> Installation

Cover Seal: Installation

WARNING: This page is about a different car, the 2009 Mercury Sable, 2009 Ford Taurus X, and 2009 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer as shown in illustration.
    2. Fig 1: Assembling Driver Handle, Halfshaft Oil Seal Installer & Shaft Bearing Cup Installer
    GF0041489Courtesy of FORD MOTOR CO.
  2. Using the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer, install the cover seal in the PTU.
    3. Fig 2: Installing Cover Seal In PTU
    GF0041490Courtesy of FORD MOTOR CO.
  3. Install the intermediate shaft seal and deflector. For additional information, refer to Intermediate Shaft Seal and Deflector .
  4. Fill the PTU fluid as necessary. For additional information, refer to Power Transfer Unit (PTU) Draining and Filling .
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