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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1577 (Exhaust System) >> Removal And Installation >> Catalytic Converter - RH

Catalytic Converter - RH

WARNING: This page is about a different car, the 2009 Mercury Sable, 2009 Ford Taurus X, and 2009 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If necessary, the catalytic converter heat shield can be serviced separately.
    NOTE: Always install new fasteners and gaskets. Clean flange faces prior to new gasket installation to make sure of correct sealing.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the exhaust Y-pipe. For additional information, refer to Exhaust Y-Pipe .
  3. Remove the RH catalyst monitor sensor. For additional information, refer to ELECTRONIC ENGINE CONTROLS article.
  4. Remove the 2 bracket-to-RH catalytic converter bolts.
    • To install, tighten to 20 Nm (15 lb-ft).
  5. Remove the 4 nuts and the RH catalytic converter.
    • Discard the 4 RH catalytic converter nuts and gasket.
    • To install, tighten to 40 Nm (30 lb-ft).
  6. To install, reverse the removal procedure.
    • Install a new gasket, nuts and studs.