LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1575 (Brake System - General Information) >> Diagnostic Tests >> Brake System >> Pinpoint Tests >> Pinpoint Test D: Vibration When the Brakes are Applied >> Pinpoint Test D: Vibration When The Brakes Are Applied

Pinpoint Test D: Vibration When The Brakes Are Applied

WARNING: This page is about a different car, the 2009 Mercury Sable, 2009 Ford Taurus X, and 2009 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. D1 ROAD TEST THE VEHICLE - LIGHT BRAKING 
    • Road test the vehicle. Warm the brakes by slowing the vehicle from 80 to 32 km/h (50 to 20 mph) using light brake force. At highway speeds of 89-97 km/h (55-60 mph), apply the brake using light pedal force.
    • Is there a vibration/shudder felt in the steering wheel, seat or brake pedal? 
    1. YES  : Go to  D3.
    2. NO  : Go to  D2.
  2. D2 ROAD TEST THE VEHICLE - MODERATE TO HEAVY BRAKING 
    • Road test the vehicle. At highway speeds of 89-97 km/h (55-60 mph), apply the brake using a moderate to heavy pedal force.
    • Is there a vibration/shudder? 
    1. YES  : Go to  D3.
    2. NO  : The concern is not present at this time.
  3. D3 CHECK ABS OPERATION 
    • Road test the vehicle and apply the brakes on a dry, firm surface, then apply the brakes on a wet, snowy or loose surface (such as gravel).
    • Is the vibration/shudder only present on a wet, snowy or loose surface? 
    1. YES  : This is a normal operating condition of the ABS.
    2. NO  : Go to  D4.
  4. D4 CHECK THE FRONT SUSPENSION 
    1. YES  : Go to  D5.
    2. NO  : REPAIR or INSTALL new components as necessary. TEST the system for normal operation.
  5. D5 RESURFACE THE FRONT BRAKE DISCS 
      NOTE: Do not use a bench lathe to machine the brake discs. A bench lathe may cause brake disc on-vehicle lateral runout and brake roughness.
      NOTE: Follow the brake lathe manufacturer's instructions to machine the brake discs. After machining, make sure the brake disc meets the thickness specification.
    • Resurface the front brake discs. Refer to Brake Disc Machining .
    • Road test the vehicle.
    • Is the vibration/shudder present? 
    1. YES  : Go to  D6.
    2. NO  : The concern has been repaired.
  6. D6 CHECK THE REAR SUSPENSION 
    1. YES  : RESURFACE the rear brake discs. REFER to Brake Disc Machining .
    2. NO  : REPAIR or INSTALL new components as necessary. TEST the system for normal operation.
scientia non olet · About LEMON Manuals