Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The crankshaft pulley must be installed within 4 minutes after applying the silicone.

Apply sealant to the Woodruff key slot on the crankshaft pulley.

Fig 1: Applying Sealant To Woodruff Key Slot

Courtesy of FORD MOTOR CO.

Using the Crankshaft Vibration Damper Installer, install the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley

Courtesy of FORD MOTOR CO.

NOTE: Use the Strap Wrench to hold the crankshaft pulley.

Install the bolt and washer. Tighten the bolt in 4 steps.
- Step 1: Tighten to 120 Nm (89 lb-ft).
- Step 2: Loosen the bolt one full turn.
- Step 3: Tighten to 50 Nm (37 lb-ft).
- Step 4: Tighten an additional 90 degrees.

Fig 3: Holding Crankshaft Pulley Using Special Tool (303-D055)

Courtesy of FORD MOTOR CO.

Rotate the tensioner clockwise and install the accessory drive belt.

Fig 4: Accessory Drive Belt

Courtesy of FORD MOTOR CO.

Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING article.