Pump And Intermediate Clutch Piston: Disassembly

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.

Remove the No. 1 selective pump support thrust washer.

Fig 1: Locating No. 1 Front Pump Support Thrust Washer

Courtesy of FORD MOTOR CO.

NOTE: Note the location of the bleed hole during disassembly for assembly.

Remove the intermediate clutch piston.

Fig 2: Locating Intermediate Clutch Piston

Courtesy of FORD MOTOR CO.

Remove the bolts and remove the front pump support.

Fig 3: Identifying Front Pump Support And Bolts

Courtesy of FORD MOTOR CO.

NOTE: Note that the new seals on this pump are square cut on the ends.

Remove the seal rings.

Fig 4: Locating Seal Rings

Courtesy of FORD MOTOR CO.

Remove the inner and outer pump gerotor gears.

Fig 5: Identifying Inner And Outer Fluid Pump Gerotor Gears

Courtesy of FORD MOTOR CO.

Remove and discard the front pump seal.

Fig 6: Front Pump Seal

Courtesy of FORD MOTOR CO.