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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1507 (Exhaust System) >> Diagnostic Tests >> Exhaust System >> Inspection and Verification

Inspection and Verification

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: If equipped with fire suppression system, refer to FIRE SUPPRESSION SYSTEM article for Important Safety Warnings. Failure to follow this instruction may result in serious personal injury.
  1. Verify the customer concern.
  2. Visually inspect the components of the exhaust system and related controls that may affect exhaust gas quality or loss of power.
  3. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.
    VISUAL INSPECTION CHART

    Mechanical
    • Exhaust pipe pinched or crushed
    • Damaged muffler
    • Broken or damaged exhaust hanger brackets
    • Damaged catalytic converter
    • Cracked exhaust manifold
    • Loose or damaged heat shields
  4. Verify that the exhaust system is installed correctly, with clamps correctly located and tightened to specification.
  5. If the fault is not visually evident, determine the symptom. Go to Symptom Chart - Exhaust System   or Go to Symptom Chart - Noise, Vibration and Harshness (NVH) .