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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1490 (Manual Transmission - Tr6060) >> Disassembly And Assembly Of Subassemblies >> Countershaft >> Disassembly And Assembly

Disassembly And Assembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool and a press, remove the countershaft rear bearing.
  2. Fig 1: Locating Countershaft Rear Bearing
    GF0001192Courtesy of FORD MOTOR CO.
  3. Using the special tool and a press, remove the countershaft front bearing.
  4. Fig 2: Locating Countershaft Front Bearing
    GF0001193Courtesy of FORD MOTOR CO.
  5. Inspect the countershaft.
    • Check the shaft surface for wear or damage. Install a new shaft as necessary.
    • Check the gear teeth for wear, pitting, scoring, spalling or fractures. Install new components as necessary.
  6. Using the special tools, install the countershaft rear bearing.
  7. Fig 3: Locating Countershaft Rear Bearing
    GF0001194Courtesy of FORD MOTOR CO.
  8. Using the special tools, install the countershaft front bearing.
  9. Fig 4: Locating Countershaft Front Bearing
    GF0001195Courtesy of FORD MOTOR CO.