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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1489 (Manual Transmission - Tr3650) >> Disassembly And Assembly Of Subassemblies >> Synchronizers >> Disassembly And Assembly

Disassembly And Assembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This procedure applies to all synchronizer assemblies.
  1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
  2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
    3. Fig 1: Identifying Sliding Sleeve, Synchronizer Struts And Springs
    GF0015907Courtesy of FORD MOTOR CO.
  3. Install the synchronizer struts and the springs.
    4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
  4. Install the sliding sleeve.
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