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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1489 (Manual Transmission - Tr3650) >> Disassembly And Assembly Of Subassemblies >> Input Shaft and Bearing >> Disassembly And Assembly

Disassembly And Assembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disassemble the input shaft.
    1. Remove the 3rd/4th synchronizer blocking ring.
    2. Remove the input shaft thrust washer.
    3. Remove the input shaft thrust bearing.
    4. Remove the input shaft pocket bearing.
    5. Inspect all components for wear or damage. Install new components as necessary.
  2. Fig 1: Identifying Input Shaft Pocket Bearing, Input Shaft Thrust Washer And Input Shaft Thrust Bearing
    GF0015861Courtesy of FORD MOTOR CO.
  3. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.
  4. Fig 2: Removing Input Shaft Front Bearing Assembly
    GF0015862Courtesy of FORD MOTOR CO.
  5. Inspect the input shaft, the input shaft pocket bearing, the thrust bearing and the thrust washer for wear or damage. Install new components as necessary.
  6. Using the special tools and a press, install the new input shaft front bearing.
  7. Fig 3: Installing Input Shaft Front Bearing
    GF0015863Courtesy of FORD MOTOR CO.
    NOTE: Lubricate the bearing and bearing race with petroleum jelly.
  8. Install the input shaft pocket bearing, the thrust washer, the thrust bearing and the 3rd/4th synchronizer blocking ring.