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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1489 (Manual Transmission - Tr3650) >> Disassembly And Assembly Of Subassemblies >> Gearshift Rail and Fork >> Disassembly And Assembly

Disassembly And Assembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a 5/32-inch drift and a hammer, remove and discard the split pin. Slide the shift fork from the shift rail.
  2. Fig 1: Locating Gearshift Fork On Shift Rail
    GF0015910Courtesy of FORD MOTOR CO.
  3. Remove the gearshift fork inserts.
  4. Fig 2: Locating Gearshift Fork Inserts
    GF0015911Courtesy of FORD MOTOR CO.
    CAUTION: Support the shift rail to prevent damage to the parts.
  5. Position the gearshift fork on the shift rail. Align the split pin hole and install a new split pin.
  6. Fig 3: Locating Gearshift Fork On Shift Rail
    GF0015910Courtesy of FORD MOTOR CO.
  7. Install the gearshift fork inserts.
  8. Fig 4: Installing Gearshift Fork Inserts
    GF0001103Courtesy of FORD MOTOR CO.