Section 1485 (Engine Mechanical - 4.6L (3V)): Installation: Engine

Illustration	Tool Name	Tool Number
Courtesy of FORD MOTOR CO.	3-Bar Engine Support Kit	303-F072
Courtesy of FORD MOTOR CO.	Lifting Brackets, Engine	303-050 (T70P-6000)
Courtesy of FORD MOTOR CO.	Modular Engine Lift Bracket	303-F047 (014-00073) or equivalent

All vehicles 

1. Install the special tool to the threaded hole located at the LH side of the engine block.
Fig 1: Installing Special Tool (303-050) To Threaded Hole Located At LH Side Of Engine Block
Courtesy of FORD MOTOR CO.
CAUTION: Do not remove the engine crane until the special tool (3-bar support) is installed in the next step. The rear of the engine must be supported to prevent damage to the engine or cowl panel.
2. Using a suitable engine crane, position the engine in the vehicle.
CAUTION: Do not position the legs of the special tool (3-bar support) on the fenders. Instead, the legs should be positioned on the body structure near the suspension strut tower. Failure to follow these instructions may result in body damage.
3. Install the 3-bar support and a suitable length of chain to the engine lifting bracket installed in the previous step.
   • Remove the engine crane.
Fig 2: Locating 3-Bar Engine Support
Courtesy of FORD MOTOR CO.
4. Remove the special tool.
Fig 3: Identifying Special Tool (303-F047)
Courtesy of FORD MOTOR CO.
NOTE: RH shown, LH similar.
5. Install the RH and LH engine support insulator nuts.
   • Tighten to 63 Nm (46 lb-ft).
Fig 4: Locating Engine Support Insulator Nuts
Courtesy of FORD MOTOR CO.
6. Install the LH radio interference capacitor and nut onto the engine front cover stud bolt.
   • Tighten to 25 Nm (18 lb-ft).
Fig 5: Identifying Nut & LH Radio Interference Capacitor
Courtesy of FORD MOTOR CO.
7. Connect the 68-pin connector to the power distribution box and tighten the bolt.
   • Tighten to 6 Nm (53 lb-in).
   • Attach the power distribution box upper housing to the lower housing.
Fig 6: Locating Power Distribution Box Upper Housing Bolt
Courtesy of FORD MOTOR CO.
8. Install the power distribution box cover.
9. Connect the 16-pin electrical connector and attach the 2 wiring retainers.
Fig 7: Locating 16-Pin Electrical Connector
Courtesy of FORD MOTOR CO.
10. Connect the upper and lower PCM electrical connectors.
Fig 8: Identifying Upper & Lower Powertrain Control Module (PCM) Electrical Connectors
Courtesy of FORD MOTOR CO.
11. Connect the generator jumper harness electrical connector.
Fig 9: Locating Generator Jumper Harness Electrical Connector
Courtesy of FORD MOTOR CO.
12. Install the ground strap and bolt to the cowl.
    • Tighten to 6 Nm (53 lb-in).
    • Attach the pin-type retainer.
Fig 10: Identifying Bolt And Ground Strap
Courtesy of FORD MOTOR CO.
13. Connect the heater hoses.
Fig 11: Locating Heater Hoses
Courtesy of FORD MOTOR CO.
14. Install the engine-to-transmission spacer plate.
Fig 12: Locating Engine-To-Transmission Spacer Plate
Courtesy of FORD MOTOR CO.
NOTE: RH shown, LH similar.
15. Connect the RH and LH catalyst monitor sensor.
Fig 13: Locating Catalyst Monitor Sensor
Courtesy of FORD MOTOR CO.
16. Connect the RH heated oxygen sensor (HO2S) electrical connector.
Fig 14: Locating Heated Oxygen Sensor (HO2S) Electrical Connector
Courtesy of FORD MOTOR CO.

Vehicles with manual transmission 

17. Install the clutch. For additional information, refer to CLUTCH .

Vehicles with automatic transmission 

18. Install the transmission. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - 5R55S .
19. Install the transmission cooler tube bracket and nut.
    • Tighten to 25 Nm (18 lb-ft).
Fig 15: Locating Transmission Cooler Tube Bracket And Nut
Courtesy of FORD MOTOR CO.

All vehicles 

20. Remove the 3-bar support, chain and lifting eye from the engine.
21. Position the power steering pump and install the 3 stud bolts.
    • Tighten to 25 N.m (18 lb-ft).
Fig 16: Locating Power Steering Pump And Stud Bolts
Courtesy of FORD MOTOR CO.
22. Install the wiring retainer on the power steering stud bolt.
Fig 17: Locating Power Steering Stud Bolt
Courtesy of FORD MOTOR CO.
23. Position the A/C compressor, bolt and install the 3 nuts.
    • Tighten to 25 N.m (18 lb-ft).
Fig 18: Identifying A/C Compressor, Bolt & Nuts
Courtesy of FORD MOTOR CO.
24. Connect the A/C clutch and crankshaft position (CKP) sensor electrical connectors.
    • Attach the wiring harness retainers.
Fig 19: Locating Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
25. Install the ground wire onto the stud bolt.
    • Tighten to 25 N.m (18 lb-ft).
    • Attach the pin-type retainer from the A/C compressor.
Fig 20: Detaching Nut And Ground Wire From Stud Bolt
Courtesy of FORD MOTOR CO.
26. Attach the 2 pin-type retainers.
Fig 21: Identifying Pin-Type Retainers
Courtesy of FORD MOTOR CO.
27. Connect the coolant hose to the oil filter adapter.
Fig 22: Identifying Coolant Hose On Oil Filter Adapter
Courtesy of FORD MOTOR CO.
28. Connect the A/C pressure transducer electrical connector.
Fig 23: Locating A/C Pressure Transducer Electrical Connector
Courtesy of FORD MOTOR CO.
29. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
30. Install the radiator sight shield and the 6 pin-type retainers.
Fig 24: Locating Pin-Type Retainers And Radiator Sight Shield
Courtesy of FORD MOTOR CO.
31. Install the engine coolant crossover. For additional information, refer to ENGINE COOLING .
32. Install the degas bottle. For additional information, refer to ENGINE COOLING .
33. Install the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
34. Install the cowl vent screen. For additional information, refer to FRONT END BODY PANELS .
NOTE: Use the hood hinge location index marks made during removal to aid in hood installation.
35. Install the hood and 4 bolts.
36. Connect the windshield washer hose and position the hood insulation.
Fig 25: Locating Windshield Washer Hose
Courtesy of FORD MOTOR CO.
37. Install the hood insulation pin-type retainer and attach the 2 windshield washer hose retainers.
Fig 26: Locating Windshield Washer Hose Retainers
Courtesy of FORD MOTOR CO.
38. Fill the engine with clean engine oil.
39. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
40. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .