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Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
  1. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.
  2. Fig 1: Applying Silicone Gasket & Sealant To Woodruff Key Slot On Crankshaft Pulley
    GF0046338Courtesy of FORD MOTOR CO.
  3. Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.
  4. Fig 2: Lubricating Crankshaft Pulley Sealing Surface With Clean Engine Oil Prior To Installation
    GF0046339Courtesy of FORD MOTOR CO.
  5. Using the Crankshaft Vibration Damper Installer, install the crankshaft pulley.
  6. Fig 3: Installing Crankshaft Pulley Using Crankshaft Vibration Damper Installer
    GF0046340Courtesy of FORD MOTOR CO.
  7. Using the Strap Wrench, install a new crankshaft pulley bolt and the original washer, tighten the bolt in 4 stages:
    • Stage 1: Tighten to 120 Nm (88 lb-ft).
    • Stage 2: Loosen one full turn.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
  8. Fig 4: Removing Crankshaft Pulley Bolt & Washer Using Strap Wrench
    GF0046336Courtesy of FORD MOTOR CO.
  9. Position the accessory drive belt and SC drive belt onto the crankshaft pulley.
  10. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt onto the power steering pump pulley.
  11. Fig 5: Rotating Accessory Drive Belt Tensioner Clockwise & Removing Accessory Drive Belt
    GF0046335Courtesy of FORD MOTOR CO.
  12. Rotate the SC drive belt tensioner clockwise and install the drive belt onto the SC drive pulley.
  13. Fig 6: Rotating SC Belt Tensioner Clockwise & Remove SC Belt Off SC
    GF0046329Courtesy of FORD MOTOR CO.
  14. Install the cooling fan assembly. For additional information, refer to ENGINE COOLING .