Applique - Rear, Roof: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Repair any corrosion found on the pinch weld. The pinch weld is a structural component of the vehicle. Corrosion left unrepaired may reduce the structural integrity of the vehicle. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

NOTE: The entire installation procedure requires the aid of an assistant. Failure to follow this direction may result in damage to the components.

NOTE: The urethane adhesive has a 10-minute skin time. The entire installation process MUST be completed in no more than 10 minutes (L-shaped bead, applique bead, halo bead and all components installed). Failure to complete the installation process in the allotted time may result in a water leak, which may cause damage to the interior components.

NOTE: Avoid scratching the pinch weld. Repair all minor scratches or exposed metal on the pinch weld following manufacturer's instructions. Use the same brand pinch weld primer, glass primer and urethane adhesive.

NOTE: To make sure the new urethane adhesive bonds correctly to the original equipment urethane adhesive, the roof glass panel and appliques must be installed within 2 hours of trimming the original urethane adhesive bead.

Fig 1: Trimming Urethane Adhesive Leaving A 1 mm To 2 mm (0.04 in To 0.08 in) Base Of Original Equipment Urethane On Pinch Weld

Courtesy of FORD MOTOR CO.

Using an appropriate tool, trim the urethane adhesive leaving a 1 mm to 2 mm (0.04 in to 0.08 in) base of original equipment urethane on the pinch weld and on the mating surface of the front roof glass applique.
Using a clean shop towel, brush or oil-free compressed air, clean the pinch weld area around the existing urethane. Remove any foreign material or water that may have entered during removal.

NOTE: The urethane adhesive bead needs to be 5 mm (0.3 in) wide and 7 mm (0.28 in) tall.

Fig 2: Cutting Urethane Adhesive Applicator Tip (1 Of 2)

Courtesy of FORD MOTOR CO.

Fig 3: Cutting Urethane Adhesive Applicator Tip (2 Of 2)

Courtesy of FORD MOTOR CO.

Cut the urethane adhesive applicator tip to specification.

NOTE: Use either a high-ratio, electric or battery-operated caulk gun that will apply the urethane with less effort and a continuous bead. Make sure there are no gaps in the bead.

Fig 4: Applying L-Shaped Beads Of Urethane To Both Corners Of Roof Glass Moulding Mating Surface

Courtesy of FORD MOTOR CO.

Apply L-shaped beads of urethane to both corners of the roof glass moulding mating surface.
Apply the urethane adhesive to the roof glass applique. Follow the pattern as shown.

Fig 5: Applying Urethane Adhesive To The Roof Glass Applique
Courtesy of FORD MOTOR CO.
Apply the urethane adhesive to the roof glass panel. Follow the pattern as shown.

Fig 6: Applying Urethane Adhesive To The Roof Glass Panel
Courtesy of FORD MOTOR CO.

NOTE: The roof glass applique has a locator pin to make sure of proper fore and aft alignment. The applique must be centered side to side.

Install the glass roof applique.
- Work the roof glass applique down using only vertical pressure.

NOTE: Before positioning the roof glass panel, open vehicle windows to prevent the air pressure of closing doors from affecting the adhesive bond.

Carefully install the roof glass panel.
- Work the roof glass panel down using only vertical pressure.