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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1427 (Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear) >> In-Vehicle Servicing >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the axle shaft oil seal with grease.
  2. NOTE: Do not damage the axle shaft oil seal when installing the axle shaft.
  3. Install the axle shaft.
  4. Fig 1: Locating Axle Shaft
    GF0000809Courtesy of FORD MOTOR CO.
    NOTE: Do not damage the rubber O-ring in the U-washer groove.
  5. Install the axle shaft U-washer.
    1. Position the U-washer on the button end of the axle shaft.
    2. Pull the axle shaft outward.
  6. Fig 2: Installing Axle Shaft U-Washer
    GF0003063Courtesy of FORD MOTOR CO.
    NOTE: If a new differential pinion shaft lock bolt is unavailable, coat the threads of the old differential pinion shaft lock bolt with threadlock and sealer.
  7. Install the differential pinion shaft.
    • Align the hole in the differential pinion shaft with the differential case lock bolt hole.
    • Install a new differential pinion shaft lock bolt.
      • Tighten to 30 Nm (22 lb-ft).
  8. Fig 3: Identifying Differential Pinion Shaft Lock Bolt
    GF0003064Courtesy of FORD MOTOR CO.
  9. Install the rear wheel speed sensor. For additional information, refer to VEHICLE DYNAMIC SYSTEMS .
  10. Install the rear brake disc. For additional information, refer to REAR DISC BRAKE .
  11. Fig 4: Locating Rear Brake Discs
    GF0000807Courtesy of FORD MOTOR CO.
  12. Install the differential housing cover. For additional information, refer to Differential Housing Cover .