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Removal And Installation

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Index-mark both driveshaft flanges.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the muffler and tailpipe. For additional information, refer to EXHAUST SYSTEM article.
  3. Remove the 4 exhaust support brace bolts and the exhaust brace.
    • To install, tighten to 30 Nm (22 lb-ft).
  4. CAUTION: Do not reuse the bolt and washer assemblies for the rear constant velocity (CV) joint flange. Install new assemblies or damage to the vehicle may occur.
  5. Remove and discard the 3 CV joint flange bolt and washer assemblies.
    • To install, tighten to 25 Nm (18 lb-ft).
  6. Fig 1: Identifying Bolts
    GF0045756Courtesy of FORD MOTOR CO.
  7. Separate the driveshaft CV flange from the rear drive unit flange using a flat blade screwdriver in the area shown.
  8. Fig 2: Identifying CV Flange
    GF0045758Courtesy of FORD MOTOR CO.
    CAUTION: Do not reuse the constant velocity (CV) joint bolts. Install new bolts or damage to the vehicle may occur.
  9. Remove and discard the 4 driveshaft-to-transfer case bolts.
    • To install, tighten to 70 Nm (52 lb-ft).
  10. Fig 3: Identifying Bolts
    GF0045759Courtesy of FORD MOTOR CO.
  11. Using a suitable prybar as shown, separate the driveshaft flange from the PTU flange.
  12. Fig 4: Identifying Prybar
    GF0045760Courtesy of FORD MOTOR CO.
  13. With the help of an assistant, remove the 2 center bearing bracket bolts and the driveshaft.
    • To install, tighten to 30 Nm (22 lb-ft).
  14. Fig 5: Identifying Bolts
    GF0017321Courtesy of FORD MOTOR CO.
  15. If necessary, remove the 2 center bearing bolts and remove the bracket.
    • To install, tighten to 20 Nm (15 lb-ft).
  16. NOTE: If a driveshaft is installed and driveshaft vibration is encountered after installation, index the driveshaft. For additional information, refer to DRIVELINE SYSTEM - GENERAL INFORMATION article.
  17. To install, reverse the removal procedure.