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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1381 (Fuel Tank And Fuel Lines) >> Removal And Installation >> Fuel Tank and Filler Pipe - Exploded View

Fuel Tank and Filler Pipe - Exploded View

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Taurus and Sable L-Shaped Fuel Tank With Torque Specifications
GF0045898Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9030 Fuel tank filler cap
2 - Fuel tank filler cap pin-type retainer (part of 9030)
3 W701107 Fuel tank filler pipe retaining screw (2 required)
4 7440354 Fuel fill door housing
5 9034 Fuel tank filler pipe
6 - Fuel tank filler pipe fresh air hose-to-fuel fill door housing fitting (part of 9034)
7 W505254 Fuel tank filler pipe bracket bolt
8 - Fuel tank filler pipe hose (part of 9034)
9 - Fuel tank filler pipe fresh air hose (part of 9034)
10 - Fuel tank filler pipe recirculation tube (part of 9034)
11 W506433 Fuel tank strap bolt (4 required)
12 W525936 Fuel tank filler pipe hose clamp
13 - Evaporative Emission (EVAP) canister fresh air hose-to-fuel tank filler pipe fresh air hose quick connect coupling (part of 9S321)
14 - Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9C015)
15 14A163 Fuel tank wire harness retainer
16 14A464 Fuel tank wire harness electrical connector
17 9P860 Fuel tank
18 9C335 Fuel Pump (FP) module access cover
19 9C385 FP module lock ring
20 9H307 FP module
21 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
22 9276 FP module O-ring seal
23 14A464 FP module electrical connector
24 - Fuel vapor tube assembly-to-FP module quick connect coupling (part of 9C015)
25 - Fuel tank jumper tube-to-FP module quick connect coupling (part of 14407)
26 - Fuel tank jumper tube-to-fuel tube quick connect coupling (part of 14407)
27 14A464 EVAP canister vent solenoid electrical connector
28 - Fresh air hose-to-dust separator fitting (part of 9S321)
29 - Fuel vapor tube assembly-to-EVAP canister quick connect coupling (part of 9C015)
30 9055A LH fuel tank strap
31 9055B RH fuel tank strap
Fig 2: Taurus and Sable Saddle-Type Fuel Tank With Torque Specifications
GF0045899Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9030 Fuel tank filler cap
2 - Fuel tank filler cap pin-type retainer (part of 9030)
3 W701107 Fuel tank filler pipe retaining screw (2 required)
4 7440354 Fuel fill door housing
5 9034 Fuel tank filler pipe
6 - Fuel tank filler pipe fresh air hose-to-fuel fill door housing fitting (part of 9034)
7 W505254 Fuel tank filler pipe bracket bolt
8 - Fuel tank filler pipe hose (part of 9034)
9 - Fuel tank filler pipe fresh air hose (part of 9034)
10 - Fuel tank filler pipe recirculation tube (part of 9034)
11 W506433 Fuel tank strap bolt (4 required)
12 W525936 Fuel tank filler pipe hose clamp
13 - Evaporative Emission (EVAP) canister fresh air hose-to-fuel tank filler pipe fresh air tube quick connect coupling (part of 9S321)
14 - Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9C015)
15 14A163 Fuel tank wire harness retainer
16 14A464 Fuel tank wire harness electrical connector
17 9P860 Fuel tank
18 9C335 Fuel Pump (FP) module access cover
19 W520101 FP module shield nut (3 required)
20 9A032 FP module shield
21 9C385 FP module lock ring
22 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
23 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
24 9H307 FP module
25 9276 FP module O-ring seal
26 14A464 FP module electrical connector
27 - Fuel tank jumper tube-to-FP module quick connect coupling (part of 14407)
28 - Fuel tank jumper tube-to-fuel tube quick connect coupling (part of 14407)
29 - Fuel vapor tube assembly-to-FP module quick connect coupling (part of 9C015)
30 - Internal fuel tube-to-fuel level sensor quick connect coupling (part of 9P860)
31 9C335 Fuel level sensor access cover
32 9C385 Fuel level sensor lock ring
33 9275A Fuel level sensor
34 9276A Fuel level sensor O-ring seal
35 14A464 Fuel level sensor electrical connector
36 14A464 EVAP canister vent solenoid electrical connector
37 - Fresh air hose-to-dust separator fitting (part of 9S321)
38 - Fuel vapor tube assembly-to-EVAP canister quick connect coupling (part of 9C015)
39 9055 RH fuel tank strap
40 9055 LH fuel tank strap
Fig 3: Taurus X Partial Zero Emission Vehicle (PZEV) With Torque Specifications
GF0045900Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9030 Fuel tank filler cap
2 - Fuel tank filler cap pin-type retainer (part of 9030)
3 W701107 Fuel tank filler pipe retaining screw (2 required)
4 7440354 Fuel fill door housing
5 9034 Fuel tank filler pipe
6 - Fuel tank filler pipe fresh air hose-to-fuel fill door housing fitting (part of 9034)
7 W505254 Fuel tank filler pipe bracket bolt
8 - Fuel tank filler pipe hose (part of 9034)
9 - Fuel tank filler pipe fresh air hose (part of 9034)
10 - Fuel tank filler pipe recirculation tube (part of 9034)
11 W506433 Fuel tank strap bolt (4 required)
12 W525936 Fuel tank filler pipe hose clamp
13 - Evaporative Emission (EVAP) canister fresh air hose-to-fuel tank filler pipe fresh air tube quick connect coupling (part of 9S321)
14 - Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9C015)
15 14A163 Fuel tank wire harness retainer
16 14A464 Fuel tank wire harness electrical connector
17 9P860 Fuel tank
18 9C335 Fuel Pump (FP) module access cover
19 9C385 FP module lock ring
20 9H307 FP module
21 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
22 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
23 9276 FP module O-ring seal
24 14A464 FP module electrical connector
25 - Fuel tank jumper tube-to-FP module quick connect coupling (part of 14407)
26 - Fuel vapor tube assembly-to-FP module quick connect coupling (part of 9C015)
27 9C335 Fuel level sensor access cover
28 9C385 Fuel level sensor lock ring
29 9275A Fuel level sensor
30 - Internal fuel tube-to-fuel level sensor quick connect coupling (part of 9P860)
31 9276A Fuel level sensor O-ring seal
32 14A464 Fuel level sensor electrical connector
33 - Fuel tank jumper tube-to-fuel tube quick connect coupling (part of 14407)
34 14A464 EVAP canister vent solenoid electrical connector
35 - Fresh air hose-to-dust separator fitting (part of 9S321)
36 - Fuel vapor tube assembly-to-EVAP canister quick connect coupling (part of 9C015)
37 9055 RH fuel tank strap
38 9055A LH fuel tank strap
Fig 4: Taurus X Federal Emission With Torque Specifications
GF0045901Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9030 Fuel tank filler cap
2 - Fuel tank filler cap pin-type retainer (part of 9030)
3 W701107 Fuel tank filler pipe retaining screw (2 required)
4 7440354 Fuel fill door housing
5 9034 Fuel tank filler pipe
6 - Fuel tank filler pipe fresh air hose-to-fuel fill door housing fitting (part of 9034)
7 W505254 Fuel tank filler pipe bracket bolt
8 - Fuel tank filler pipe hose (part of 9034)
9 - Fuel tank filler pipe fresh air hose (part of 9034)
10 - Fuel tank filler pipe recirculation tube (part of 9034)
11 W506433 Fuel tank strap bolt (4 required)
12 W525936 Fuel tank filler pipe hose clamp
13 - Evaporative Emission (EVAP) canister fresh air hose-to-fuel tank filler pipe fresh air tube quick connect coupling (part of 9S321)
14 - Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9C047)
15 14A163 Fuel tank wire harness retainer
16 14A464 Fuel tank wire harness electrical connector
17 9P860 Fuel tank
18 9C335 Fuel Pump (FP) module access cover
19 9C385 FP module lock ring
20 9H307 FP module
21 - Internal fuel tube-to-FP module quick connect coupling (part of 9P860)
22 9276 FP module O-ring seal
23 14A464 FP module electrical connector
24 - Fuel tank jumper tube-to-FP module quick connect coupling (part of 14407)
25 9C335 Fuel level sensor access cover
26 9C385 Fuel level sensor lock ring
27 9275A Fuel level sensor
28 - Internal fuel tube-to-fuel level sensor quick connect coupling (part of 9P860)
29 9276A Fuel level sensor O-ring seal
30 - Fuel vapor tube-to-fuel level sensor quick connect coupling (part of 9P860)
31 - Fuel vapor tube assembly-to-fuel level sensor quick connect coupling (part of 9C047)
32 14A464 Fuel level sensor electrical connector
33 - Fuel tank jumper tube-to-fuel tube quick connect coupling (part of 14407)
34 14A464 EVAP canister vent solenoid electrical connector
35 - Fresh air hose-to-dust separator fitting (part of 9S321)
36 - Fuel vapor tube assembly-to-EVAP canister quick connect coupling (part of 9C047)
37 9055 RH fuel tank strap
38 9055 LH fuel tank strap
Fig 5: All Taurus X Vehicles With Torque Specification
GF0045902Courtesy of FORD MOTOR CO.
Item Part Number Description
1 N804796 Load floor support-to-floor pan nuts (4 required)
2 - Load floor support (2 required)
3 - Load floor panel
Fig 6: All Vehicles
GF0045903Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W706805-S Fender splash shield screw (3 required)
2 W701566 Fender splash shield rivet (2 required)
3 - RH rear fender splash shield
  1. For additional information, refer to the procedures in this article.