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Removal And Installation

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .
  2. Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  3. Disconnect the 5 coolant hoses from the thermostat housing and position them aside.
  4. Remove the 3 thermostat housing bolts.
    • To install, tighten to 10 Nm (89 lb-in).
  5. NOTE: Do not pull the other end of the coolant tube out of the engine block when separating the thermostat housing.
  6. Separate the thermostat housing from the coolant tube and remove the thermostat housing.
    • Remove and discard the O-ring seals.
  7. To install, reverse the removal procedure.
    • Lubricate the new O-ring seals with clean engine coolant.
  8. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .