LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Windows And Glass) >> General Procedures >> Glass Reseal - Rear

Glass Reseal - Rear

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
Material

Item Specification
Dow Urethane Adhesive
Betaseal® Express
-
Sika Urethane Adhesive
Sika Tack ASAP
-
Ultra-Clear Spray Glass Cleaner
ZC-23
ESR-M14P5-A
  1. Remove the C-pillar trim panels and parcel shelf, and lower the headliner. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
  2. Disconnect the 2 rear window defrost electrical connectors.
  3. Fig 1: Locating Rear Window Defrost Electrical Connectors
    GF0016546Courtesy of FORD MOTOR CO.
  4. Clean the interior and exterior of the rear window glass surface with glass cleaner.
  5. Cut the urethane adhesive applicator tip to 6 mm (0.24 in).
  6. Fig 2: Identifying Urethane Applicator Tip Specification
    G03890979Courtesy of FORD MOTOR CO.
    NOTE: Use either a high-ratio, electric or battery-operated caulk gun that will apply the urethane adhesive with less effort and a continuous bead.
    NOTE: Make sure there are no gaps in the urethane adhesive bead.
  7. Apply urethane adhesive over top of the existing urethane adhesive.
    • Apply the urethane adhesive to the top, sides and bottom of the rear window glass from the interior of the vehicle.
  8. NOTE: The urethane adhesive must cure for a minimum of one hour before testing for air or water leaks to make sure of correct adhesion.
  9. After the urethane adhesive has cured, check the rear window glass seal for air or water leaks through the urethane adhesive bead and add urethane adhesive as necessary.
  10. Install the headliner, parcel shelf and C-pillar trim panels. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
  11. Connect the 2 rear window defrost electrical connectors.
  12. Fig 3: Locating Rear Window Defrost Electrical Connectors
    GF0016546Courtesy of FORD MOTOR CO.
  13. Clean the interior and exterior windshield glass with glass cleaner.