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Symptom Chart - Hydraulic Brake System

WARNING: This page is about a different car, the 2008 Mercury Sable, 2008 Ford Taurus X, and 2008 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
Symptom Chart - Hydraulic Brake System

Condition Possible Sources Action
  • The red brake warning indicator and the yellow ABS warning indicator are illuminated
  • DTCs in the ABS module
  • The red brake warning indicator is always/never on
  • Brake fluid level and/or brake fluid leaks
  • Parking brake
  • Wiring, terminals and connectors
  • High-speed controller area network (HS-CAN) bus
  • Instrument cluster
  • The brakes pull or drift
  • Tires
  • INSPECT the tires for uneven or excessive wear, and correct inflation. REFER to WHEELS AND TIRES article.
 
  • Brake pads
  • INSPECT the brake pads for contamination, uneven taper or excessive wear, REFER to Brake Pads .
 
  • Brake discs
 
  • Brake calipers and/or guide pins
 
  • Suspension component and/or wheel alignment
  • Brake pedal goes down fast
  • Brake fluid leaks and/or air in the system
  • INSPECT the system for leaks. REPAIR as necessary. FILL the brake master cylinder reservoir. BLEED the system. REFER to Brake System Bleeding .
 
  • Brake master cylinder
  • CARRY OUT the Brake Master Cylinder Component Test.
 
  • Hydraulic control unit (HCU)
  • The brake pedal eases down slowly
  • Air in the system
 
  • Brake master cylinder
  • CARRY OUT the Brake Master Cylinder Component Test.
 
  • HCU
  • Brakes lock up under light brake pedal force
  • Brake pads
  • INSPECT the brake pads for uneven taper or excessive wear, REFER to Brake Pads .
 
  • Brake calipers and/or guide pins
 
  • Anti-lock brake control system
  • Excessive/erratic brake pedal travel
  • Brake fluid leaks and/or air in the system
 
  • Brake calipers and/or guide pins
 
  • Brake flexible hose
  • INSPECT the brake flexible hoses for swelling and damage. INSTALL new as necessary. REFER to FRONT DISC BRAKE article for front disc brakes or REAR DISC BRAKE article for rear disc brakes.
 
  • Brake master cylinder
  • CARRY OUT the Brake Master Cylinder Component Test.
 
  • Brake pads
  • INSPECT the brake pads for taper wear, REFER to Brake Pads .
 
  • Brake pedal
  • INSPECT the brake pedal for binding, obstructions and correct installation. REPAIR as necessary. CHECK the brake pedal fasteners for correct torque. REFER to Specifications in HYDRAULIC BRAKE ACTUATION article.
 
  • Anti-lock brake control system
  • Brakes drag
  • Parking brake component
 
  • Brake caliper guide pins
  • INSPECT the caliper guide pins for correct operation. INSTALL new components as necessary. REFER to Brake Caliper Guide Pins .
 
  • Brake caliper(s)
 
  • Brake booster
  • CARRY OUT the Brake Booster Component Test.
 
  • Brake master cylinder
  • CARRY OUT the Brake Master Cylinder Component Test.
  • Excessive brake pedal effort
  • Insufficient engine vacuum for brake booster operation
 
  • Brake booster manifold vacuum hose
  • VERIFY engine vacuum at the booster. REROUTE, REPAIR or INSTALL new components as necessary.
 
  • Brake booster
  • VERIFY engine vacuum at the booster. CARRY OUT the Brake Booster Component Test.
 
  • Brake booster check valve
  • VERIFY engine vacuum at the booster. CARRY OUT the Check Valve Component Test.