Removal And Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Turn the ignition switch to the OFF position.
Remove the pushpin retainers and the upper air deflector.

Fig 1: Locating Pushpin Retainers

Courtesy of FORD MOTOR CO.

Remove the power steering reservoir bracket retainers.

Fig 2: Locating Power Steering Reservoir Bracket Retainers

Courtesy of FORD MOTOR CO.

Remove the power steering fluid indicator and retainers. Remove the power steering reservoir bracket. Install the power steering indicator and position aside.

Fig 3: Identifying Power Steering Reservoir-To-Mounting Bracket Bolts

Courtesy of FORD MOTOR CO.

Disconnect the coolant hoses from the air cleaner outlet tube.

Fig 4: Locating Coolant Hoses & Air Cleaner Outlet Pipe

Courtesy of FORD MOTOR CO.

Loosen the clamps and remove the air cleaner outlet pipe.

Fig 5: Identifying Air Cleaner Outlet Pipe & Clamp

Courtesy of FORD MOTOR CO.

NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler (CAC) tube to prevent the tube from blowing off.

Loosen the clamps and remove the CAC tube.
- To install, tighten to 12 Nm (9 lb-ft).

Fig 6: Identifying Charge Air Cooler (CAC) Pipe Clamps

Courtesy of FORD MOTOR CO.

NOTE: Picture taken from inside the vehicle for clarity.

Disconnect the intake air temperature 2 (IAT2) sensor electrical connector.

Fig 7: Identifying Intake Air Temperature (IAT2) Sensor Electrical Connector

Courtesy of FORD MOTOR CO.

Remove the IAT2 sensor.
- To install, tighten to 18 Nm (13 lb-ft).

Fig 8: Intake Air Temperature (IAT2) Sensor

Courtesy of FORD MOTOR CO.

To install, reverse the removal procedure.