Forward Clutch Assembly: Assembly

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Lightly lubricate the new pistons and seals with petroleum jelly.
1. Forward clutch balance piston.
2. Forward clutch balance piston return spring.
3. Forward clutch piston.

Fig 1: Forward Clutch Balance Piston, Return Spring, And Forward Clutch Piston

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Install the forward clutch piston.

Fig 2: Locating Forward Clutch Piston

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Install the forward clutch balance piston return spring and balance piston.

Fig 3: Locating Forward Clutch Balance Piston Return Spring

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Using the special tools, install the snap ring.

Fig 4: Identifying Snap Ring With Special Tools

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NOTE: Inspect the forward clutch plates for damage. If any damage is found, install new plates.

Install the forward clutch pack.
1. Cushion spring.
2. Externally splined steel plates.
3. Internally splined friction plates.
4. Forward clutch pressure plate.

Fig 5: Forward Clutch Pack Components

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Install the forward clutch snap ring.

Fig 6: Locating Snap Ring And Forward Clutch Plates

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Using a feeler gauge, measure the clearance between the snap ring and the pressure plate in 3 different locations.

Fig 7: Checking Snap Ring And Pressure Plate Clearance With Specifications

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Install the No. 8 forward clutch thrust bearing, blue side up.

Fig 8: Identifying Forward Clutch Thrust Bearing

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Install the No. 7 thrust washer and 2 new seals.

Fig 9: Identifying Seals And Thrust Washer

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