Direct Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean transmission fluid.

Remove the snap ring.

Fig 1: Locating Snap Ring

Courtesy of FORD MOTOR CO.

Remove the direct clutch plates.

Fig 2: Direct Clutch Plates

Courtesy of FORD MOTOR CO.

Using the special tools, remove the snap ring.

Fig 3: Identifying Snap Ring With Special Tools

Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

Remove the direct clutch balance piston and return spring. Discard the direct clutch balance piston.

Fig 4: Locating Clutch Balance Piston And Return Spring

Courtesy of FORD MOTOR CO.

Remove and discard the direct clutch piston.

Fig 5: Locating Direct Clutch Piston

Courtesy of FORD MOTOR CO.

Clean and inspect all components for damage.