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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1295 (Engine - 6.0L (99P E-Series) Diesel) >> In-Vehicle Servicing >> Engine Rear Cover >> Removal

Engine Rear Cover: Removal

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the starter. For additional information, refer to STARTING SYSTEM - DIESEL ENGINE article.
  2. Remove crankshaft rear seal. For additional information, refer to Crankshaft Rear Seal .
  3. Remove the 3 bolts and the turbocharger heat shield.
  4. Fig 1: Locating Turbocharger Heat Shield & Bolts
    G03887333Courtesy of FORD MOTOR CO.
    NOTE: To prevent engine damage, replace damaged or missing dowel pins before installing the engine rear cover.
  5. Remove the 8 bolts from the engine rear cover.
  6. NOTE: Use care when removing the engine rear cover so that the oil pump cover gasket is not pulled out during removal.
  7. Using a thin-blade scraper, cut the sealant at the oil pump cover joint.
  8. Fig 2: Cutting Sealant At Oil Pump Cover Joint
    GF0005724Courtesy of FORD MOTOR CO.
    NOTE: Sealant is used where the crankcase and the lower crankcase meet. Failure to cut the sealant can result in pulling the lower crankcase seal out while removing the rear cover.
    NOTE: A 139.7 mm (5.50 in) long thin-blade scraper is needed to correctly cut the sealant.
  9. Using a thin-blade scraper, cut the sealant where the crankcase and the lower crankcase meet.
  10. Fig 3: Using Thin-Blade Scraper To Cut Sealant Where Crankcase And Lower Crankcase Meet
    GF0005725Courtesy of FORD MOTOR CO.
    NOTE: Sealant is used where the crankcase and the lower crankcase meet. Failure to cut the sealant can result in pulling the lower crankcase seal out while removing the rear cover.
    NOTE: A 139.7 mm (5.50 in) long thin-blade scraper is needed to properly cut the sealant.
  11. Using a thin-blade scraper, cut the sealant where the crankcase and the lower crankcase meet. Remove the rear cover.
    • Remove and discard the press-in-place gasket.
    • Clean and inspect the sealing surfaces.
  12. Fig 4: Using Thin-Blade Scraper To Cut Sealant Where Crankcase And Lower Crankcase Meet
    GF0005726Courtesy of FORD MOTOR CO.