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Transfer Shaft and Gear: Disassembly

WARNING: This page is about a different car, the 2007 Lincoln MKX and 2007 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the transfer shaft bearings for damage or excessive wear. Install new if necessary.
  2. Fig 1: Inspecting Transfer Shaft Bearings For Damage
    GF0031790Courtesy of FORD MOTOR CO.
  3. Using the special tool and a suitable press, remove the transfer shaft bearings from the transfer shaft.
  4. Fig 2: Removing Transfer Shaft Bearings From Transfer Shaft Using Special Tool (205-D064)
    GF0031791Courtesy of FORD MOTOR CO.
  5. Inspect the transfer shaft assembly for damage.
    1. Inspect the park pawl wheel for damage and replace if necessary.
    2. Inspect the transfer shaft and transfer shaft input gear for damage and replace if necessary.
  6. Fig 3: Inspecting Transfer Shaft & Transfer Shaft Input Gear For Damage
    GF0031792Courtesy of FORD MOTOR CO.