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Intermediate Shaft - All Wheel Drive (AWD): Removal

WARNING: This page is about a different car, the 2007 Lincoln MKX and 2007 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: The intermediate shaft seal in the power transfer unit (PTU) must be replaced whenever the intermediate shaft is removed. For additional information, refer to TRANSFER CASE - POWER TRANSFER UNIT (PTU) .
  1. Remove the right halfshaft assembly. For additional information, refer to Halfshaft - RH .
  2. Remove the 2 intermediate shaft support bracket bolts and the intermediate shaft.
  3. Remove and discard the circlip from the outboard end of the intermediate shaft.
    4. Fig 1: Locating Intermediate Shaft Circlip
    GF0022382Courtesy of FORD MOTOR CO.
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