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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Removal And Installation >> Catalytic Converter - LH >> Removal and Installation

Removal and Installation

    NOTE: Always install new fasteners and gaskets. Clean flange faces prior to new gasket installation to make sure of correct sealing.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the Catalyst Monitor Sensor (CMS) electrical connector.
  3. Remove the exhaust Y-pipe. For additional information, refer to EXHAUST Y-PIPE .
  4. Remove the 2 catalytic converter support bracket-to-transmission bolts.
    • To install, tighten to 48 Nm (35 lb-ft).
  5. Remove the 4 nuts and the LH catalytic converter.
    • Discard the nuts and gasket.
    • To install, tighten to 40 Nm (30 lb-ft).
  6. Inspect the exhaust manifold studs for damage.
    • If damaged, replace stud(s), or if stud comes out when removing nut(s), replace the stud(s).
    • To install, tighten to 25 Nm (18 lb-ft).
  7. To install, reverse the removal procedure.
    • Install a new gasket and nuts.