LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Body & Frame >> Windows & Glass - Glass, Frames & Mechanisms >> Removal And Installation >> Window Glass - Fixed, Rear Door >> Removal and Installation

Removal and Installation

NOTE: The door glass run and bracket is part of the rear window fixed glass assembly and cannot be serviced separately.
  1. Remove the window control switch. For additional information, refer to WINDOW CONTROL SWITCH .
  2. Remove the rear door speaker. For additional information, refer to INFORMATION AND ENTERTAINMENT SYSTEMS .
  3. Remove the water shield.
  4. Temporarily install the window control switch and lower the window glass to access the glass-to-regulator clamp locking tab.
  5. Using a suitable tool, push the glass-to-regulator clamp locking tab inward then gently lift the glass upward slightly to release the glass from the regulator clamp.
    • To install, gently push glass down into the clamp until an audible click is heard, indicating the glass has seated correctly into the glass clamp.
  6. While holding the door glass, carefully lower the regulator to the full DOWN position and allow the door glass to rest loosely on top of the regulator.
  7. Loosen but do not remove the 2 door glass run retainer bolts.
    • To install, tighten to 8 Nm (71 lb-in).
    Fig 1: Locating Door Glass Run Retainer Bolts
    G06070975Courtesy of FORD MOTOR CO.
  8. Remove the interior door glass weatherstrip.
  9. Position aside the top run.
    Fig 2: Locating Interior Door Glass Weatherstrip
    G06070986Courtesy of FORD MOTOR CO.
  10. Remove the rear door window glass top run screw.
    • To install, tighten to 5 Nm (44 lb-in).
    Fig 3: Locating Rear Door Window Glass Top Run Screw
    G06070987Courtesy of FORD MOTOR CO.
  11. Remove tape and then remove the rear door fixed window glass bolt.
    • To install, tighten to 8 Nm (71 lb-in).
    Fig 4: Locating Rear Door Fixed Window Glass Bolt
    G06070988Courtesy of FORD MOTOR CO.
  12. NOTE: The door glass run and bracket is part of the rear window fixed glass assembly and cannot be serviced separately.

    Remove the rear door fixed window glass.

    • Tip the front of the fixed glass assembly down and pull the assembly out through the top outboard side of the door.
    Fig 5: Removing Rear Door Fixed Window Glass
    G06070989Courtesy of FORD MOTOR CO.
  13. To install, reverse the removal procedure.