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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Body & Frame >> Seats >> Seat System - Seating >> Disassembly And Assembly >> Seat Cushion - Third Row >> Disassembly and Assembly

Disassembly and Assembly

NOTE: LH 50 percent shown, RH similar.
Fig 1: Third Row Seat Cushion Replacement Components With Torque Specifications
G06063634Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION CHART

Item Part Number Description
1 63805 Cushion trim cover
2 63840 Cushion foam pad
3 W790117 Backrest latch-to-backrest frame bolts (2 required)
4 613D60 RH/ 613D61 LH Backrest latch
5 W705589 Pin-type retainer
6 67460 Backrest latch inboard cover
7 56910 Screw (2 required)
8 613D48 Safety belt buckle
9 - Safety belt buckle bolt (part of 613D48)
10 W790117 Backrest latch-to-cushion frame bolts (2 required)
11 W790113 Floor latch bolts (2 required)
12 61143 LH/ 61142 RH Floor latch assembly
13 56910 Screw (3 required)
14 61349 LH/ 61348 RH Inboard pivot cover
15 67460 Backrest latch outboard cover
16 56910 Screw
17 601L60 Pivot release cable
18 613B44 Bushing
19 638A75 LH/ 638A74 RH Floor latch cover
20 613B90 Pivot tube assembly
21 63161 LH/ 63160 RH Cushion frame
22 W709835 Cushion frame-to-pivot tube assembly bolts (4 required)
23 790112 Pivot bolt
24 61349 LH/ 61348 RH Outboard pivot cover
25 W504694 Screw (2 required)
26 60513 LH/ 60512 RH Load floor panel
27 62432 Pivot release handle
28 W504694 Screws (2 required)
  1. Remove the third row seat. For additional information, refer to SEAT - THIRD ROW .
  2. Remove the third row backrest. For additional information, refer to SEAT BACKREST - THIRD ROW .
  3. Pry to release the clips and remove the backrest latch outer cover.
    • Pull the release strap through the recliner outer cover.
  4. Remove the 2 screws and pull the pivot release handle out of the pocket.
  5. Separate the pivot release cable and casing and remove the pivot release handle.
  6. Remove the 2 screws on each side at the bottom of the load floor panel.
  7. Pull out to release the retainers and remove the load floor panel.
  8. Remove the screw, release the tab and remove the floor latch cover.
  9. Release the cushion trim cover retainers from the cushion frame, and remove the cushion trim cover and cushion foam pad.
    Fig 2: Locating Cushion Trim Cover Retainers
    G06063561Courtesy of FORD MOTOR CO.
  10. Remove 2 rows of 3 hog rings. Remove the cushion trim cover.
    • On assembly, the lower anchors and tethers for children and child safety seat tether anchor must be accessible through the cushion trim cover.
  11. Remove the 2 screws, pin-type retainer and the inboard pivot cover.
  12. Remove the bushing.
  13. Remove the 3 screws and remove the backrest latch inboard cover.
    • Pull the release strap through the trim cover.
  14. Separate the floor latch cable from the backrest latch, remove 2 bolts and the floor latch assembly.
    • To install, tighten to 20 Nm (177 lb-in).
  15. Remove 2 backrest latch-to-cushion frame bolts and the backrest latch.
    • To install, tighten to 50 Nm (37 lb-ft).
  16. Separate the pivot release cable and casing from the cushion pivot release lever and bracket. Remove the pivot release cable.
    Fig 3: Identifying Cushion Pivot Release Lever And Bracket
    G06063636Courtesy of FORD MOTOR CO.
  17. Remove 4 cushion frame-to-pivot tube assembly bolts and the cushion frame.
    • To install, tighten to 47 Nm (35 lb-ft).
  18. Remove the bolt and the safety belt buckle.
    • To install, tighten to 40 Nm (30 lb-ft).
  19. To assemble, reverse the disassembly procedure.