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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Body & Frame >> Seats >> Seat System - Seating >> Disassembly And Assembly >> Seat Cushion - Second Row, 60 Percent >> Disassembly and Assembly >> 60 Percent Cushion

60 Percent Cushion

Fig 1: Second Row, 60 Percent Seat Cushion Replacement Components With Torque Specifications
G06063531Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION CHART

Item Part Number Description
1 63805 Cushion trim cover
2 63841 Cushion foam pad
3 W705589 Pin-type retainer
4 61348 RH recliner cover
5 W790117 LH recliner-to-backrest bolts
6 60593 LH recliner
7 67460 LH recliner inner cover
8 W705589 Pin-type retainer
9 56910 Screws (14 required)
10 600A38 Safety belt buckle and safety belt anchor assembly
11 W709835 RH recliner-to-backrest bolts
12 W705274 Screw
13 617D35 Manual recline handle
14 67460 LH recliner outer cover
15 - Safety belt buckle and safety belt anchor assembly-to-inboard recliner bolt (part of 600A38)
16 60593 RH recliner
17 W709835 LH recliner-to-cushion frame bolts
18 W709835 Cushion frame-to-riser bolt
19 W709835 RH recliner-to-riser bolts
20 W520112 Cushion frame-to-riser nuts
21 64646 Flex mat spring (4 required)
22 63844 Flex mat
23 63161 Cushion frame
24 61349 Inboard pivot cover
25 613B44 Pivot grommet
26 605C12A Backrest pivot bolt
27 60045 Safety belt buckle
28 61348 Outboard pivot cover
29 - Safety belt buckle bolt (part of 60045)
30 605C12B Cushion frame yoke-to-RH recliner bolt
31 605C12B Cushion frame yoke-to-riser bolt
32 606A50 Riser
33 63389 Riser LH outer cover
34 63387 Riser LH inner cover
35 63386 Riser RH inner cover
36 63388 Riser RH outer cover
37 63388 Stationary foot cover
  1. Remove the 60 percent rear seat. For additional information, refer to SEAT - SECOND ROW .
    2. NOTE: When installing the backrest frame, make sure to follow the torque sequence or damage to the components may occur.
  2. Remove the rear seat backrest. For additional information, refer to SEAT BACKREST - SECOND ROW, 60 PERCENT .
  3. Remove 2 screws, pull and remove the riser RH inner cover.
  4. Remove 3 screws and the riser RH outer cover.
  5. Remove 2 screws, pull and remove the riser LH inner cover.
  6. Remove 3 screws and the riser LH outer cover.
  7. Remove the screw and the recliner handle.
  8. Remove the screw and the LH recliner outer cover.
    • On assembly, make sure the release strap is through the cover opening.
  9. Remove the pin-type retainer, release the locator pins and remove the LH recliner inner cover.
    10. WARNING: Use care when the seat back frame is removed and when releasing the recliners from a backrest upright position. The recliners are spring-loaded, which may cause the recliner upper arms to fold with significant speed/force. Failure to follow this instruction may result in serious personal injury.
    NOTE: Note cable routing for installation.
    Fig 2: Locating Seat Cushion Frame Cables
    G06063632Courtesy of FORD MOTOR CO.
  10. Remove the 3 cables from the LH recliner and route them out of the seat cushion frame.
  11. Remove the 2 bolts and the LH recliner.
    • To install, tighten to 50 Nm (37 lb-ft).
  12. Remove the 3 outboard cushion frame-to-riser nuts.
    • To install, tighten to 23 Nm (17 lb-ft).
  13. Remove the cushion frame-to-riser bolt in front of the RH recliner.
    • To install, tighten to 23 Nm (17 lb-ft).
  14. Remove the cushion frame yoke-to-riser bolt.
    • To install, tighten to 50 Nm (37 lb-ft).
  15. Remove the 3 RH recliner-to-riser bolts and separate the cushion frame from the riser.
    • To install, tighten to 50 Nm (37 lb-ft).
  16. Remove the 2 bolts, route out the cable and remove the LH latch foot.
    • To install, tighten to 50 Nm (37 lb-ft).
  17. Remove the 2 bolts, route out the cable and remove the RH latch foot.
    • To install, tighten to 50 Nm (37 lb-ft).
  18. Remove the bolt and the safety belt buckle.
    • To install, tighten to 40 Nm (30 lb-ft).
  19. Remove the screw and the inner pivot cover.
  20. Remove the pivot grommet.
  21. Remove the screw and the stationary foot cover.
  22. Remove the pin-type retainer, screw and the RH recliner cover.
    23. NOTE: Note cable routing for installation.
  23. Remove the cushion frame yoke-to-RH recliner bolt, route out the cable and remove the RH recliner.
    • To install, tighten to 50 Nm (37 lb-ft).
  24. Remove the cushion trim cover from the cushion foam pad.
    25. NOTE: When installing the backrest frame, make sure to follow the torque sequence or damage to the components may occur.
  25. To assemble, reverse the disassembly procedure.
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