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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> Body & Frame >> Seats >> Seat System - Seating >> Disassembly And Assembly >> Seat Cushion - Second Row, 40 Percent, Without Power-Fold >> Disassembly and Assembly >> 40 Percent Cushion with Riser

40 Percent Cushion with Riser

Fig 1: Second Row, 40 Percent, Without Power-Fold Seat Cushion Replacement Components With Torque Specifications
G06063528Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION CHART

Item Part Number Description
1 63804 Cushion trim cover
2 63840 Cushion foam pad
3 W709835 Recliner-to-backrest bolts
4 61382 Recliner
5 67460 Inboard recliner cover
6 56910 Screws (12 required)
7 W705589 Pin-type retainer
8 61348 Inboard pivot cover
9 W709835 Recliner-to-cushion frame bolts
10 W705247 Screw
11 617D34 Manual recline handle
12 67460 Recliner outer cover
13 64646 Flex mat spring (4 required)
14 63844 Flex mat
15 63160 Cushion frame
16 613B44 Pivot grommet
17 W520112 Cushion frame-to-riser nuts
18 60044 Safety belt buckle
19 W709835 Pivot bolt
20 61348 Outboard pivot cover
21 61203 Safety belt buckle bolt (part of 60044)
22 606A50 Riser
23 63388 Riser outboard outer cover
24 63386 Riser outboard inner cover
25 63387 Riser inboard inner cover
26 63389 Riser inboard outer cover
NOTE: With the seat out of the vehicle and the backrest in the fold-flat position, the inboard latch foot must be in the latched position to pivot the backrest back to the upright position.
  1. Remove the 40 percent rear seat. For additional information, refer to SEAT - EXPLODED VIEW, SECOND ROW .
  2. Remove the 40 percent rear seat backrest. For additional information, refer to SEAT BACKREST - SECOND ROW, 40 PERCENT .
  3. Release the clip, separate the strut and the cushion trim cover hook-and-loop strips.
    Fig 2: Locating Cushion Trim Cover Hook-And-Loop Strips With Clip
    G06063540Courtesy of FORD MOTOR CO.
  4. Release the cushion trim cover J-clip under the seat.
  5. From under the seat and at the back, between the cushion foam pad and cushion frame, release the J-clip attached to the cushion frame.
  6. Release the cushion trim cover from the flex mat.
    1. Take the 4 cushion trim cover retainers out from under the second flex mat wire (1 shown).
    2. Separate the 4 cushion trim cover retainers from the third flex mat wire.
      Fig 3: Identifying Cushion Trim Cover Of Flex Mat
      G06063541Courtesy of FORD MOTOR CO.
  7. Remove the cushion foam pan and cushion trim cover.
  8. Remove 2 screws, pull and remove the riser outboard inner cover.
  9. Remove 3 screws and the riser outboard outer cover.
  10. Remove the screw and the manual recliner handle.
  11. Remove the screw, pull and remove the recliner outer cover.
    • On assembly, make sure the release strap is through the cover opening.
  12. Remove the pin-type retainer, release the locator tabs and remove the recliner inner cover.
    13. WARNING: Use care when the seat back frame is removed and when releasing the recliners from a backrest upright position. The recliners are spring-loaded, which may cause the recliner upper arms to fold with significant speed/force. Failure to follow this instruction may result in serious personal injury.
    NOTE: Note cable routing for installation.
  13. Remove the 2 cables from the recliner and route them out of the seat cushion frame.
  14. Remove the 2 bolts and the recliner.
    • To install, tighten to 50 Nm (37 lb-ft).
  15. Remove the 6 cushion frame-to-riser/ seat track nuts and remove the riser.
    • To install, tighten to 23 Nm (17 lb-ft).
  16. Remove the bolt and the safety belt buckle.
    • To install, tighten to 40 Nm (30 lb-ft).
  17. Remove the screw and the inboard pivot cover.
  18. Remove the pivot grommet.
  19. Remove 2 screws, pull and remove the riser inboard inner cover.
  20. Remove 3 screws and the riser inboard outer cover.
  21. Remove the cushion trim cover from the cushion foam pad.
  22. To assemble, reverse the disassembly procedure.
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