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Home >> Ford >> 2009 >> Explorer 4.0 E, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 165 (Automatic Transmission Cooler - Transaxle/Transmission Cooling) >> Removal And Installation >> Transmission Fluid Cooler Tubes >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Shut off the electrical power to the air suspension system prior to hoisting or jacking an air suspension equipped vehicle. Failure to do so may result in unexpected inflation or deflation of the air springs, which may result in shifting of the vehicle during these operations. Failure to follow this instruction may result in serious personal injury.
  1. Turn the air suspension switch OFF, if equipped.
  2. Fig 1: Locating Air Suspension Service Switch
    GF0013003Courtesy of FORD MOTOR CO.
    WARNING: If equipped with fire suppression system, refer to FIRE SUPPRESSION SYSTEM article for Important Safety Warnings. Failure to follow this instruction may result in serious personal injury.
  3. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  4. Disconnect each transmission fluid cooler tube from the transmission fluid cooler, as necessary.
    • To install, tighten to 20 Nm (15 lb-ft).
  5. Fig 2: Locating Fluid Cooler Hoses At Transmission Fluid Cooler
    GF0014103Courtesy of FORD MOTOR CO.
  6. Disconnect the transmission fluid cooler tube(s) from the retainer.
  7. Fig 3: Locating Fluid Cooler Tubes At Retainer
    GF0014104Courtesy of FORD MOTOR CO.
  8. Remove the nut retaining the transmission fluid cooler tube routing bracket to the A/C compressor.
    • To install, tighten to 9 Nm (80 lb-in).
  9. Fig 4: Locating Fluid Cooler Tube Routing Bracket Nut
    GF0014105Courtesy of FORD MOTOR CO.
  10. Disconnect each transmission fluid cooler tube from the transmission, as necessary.
    • To install, tighten to 20 Nm (15 lb-ft).
  11. Fig 5: Locating Fluid Cooler Tubes At Transmission
    GF0014106Courtesy of FORD MOTOR CO.
  12. Disconnect the transmission fluid cooler hose(s) from the transmission fluid cooler tube(s).
  13. Fig 6: Locating Fluid Cooler Tubes At Hoses
    GF0014107Courtesy of FORD MOTOR CO.
  14. Remove the bolt retaining the transmission fluid cooler tube routing bracket to the engine and remove the transmission fluid cooler tube(s).
    • To install, tighten to 15 Nm (11 lb-ft).
  15. Fig 7: Locating Fluid Cooler Tube Bracket At Engine
    GF0014108Courtesy of FORD MOTOR CO.
    WARNING: If equipped with fire suppression system, refer to FIRE SUPPRESSION SYSTEM article for Important Safety Warnings. Failure to follow this instruction may result in serious personal injury.
  16. To install, reverse the removal procedure. If equipped with fire suppression system, repower the system.