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Home >> Ford >> 2008 >> Expedition EL RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Four Wheel Drive (4WD) Systems) >> Diagnostic Tests >> Four Wheel Drive (4WD) Systems - 2-Speed Torque-On-Demand >> Symptom Chart - Four-Wheel Drive (4WD)

Symptom Chart - Four-Wheel Drive (4WD)

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Symptom Chart - Four-Wheel Drive (4WD)

Condition Possible Sources Action
  • No communication with the 4X4 control module
  • Scan tool
  • Data Link Connector (DLC)
  • 4X4 control module
  • Circuitry
  • The 4X4 mode indicators do not operate correctly/do not operate
  • Instrument Cluster (IC)
  • Four-Wheel Drive (4WD) system fault
  • High Speed Controller Area Network (HS-CAN)
  • 4X4 control module
  • Ignition switch and/or circuitry
  • The vehicle does not shift between 2H (2WD) and 4X4 modes correctly
  • Mode Select Switch (MSS)
  • Transfer case
  • Transfer case clutch
  • Integrated Wheel End (IWE)
  • 4X4 control module
  • Circuitry
  • The vehicle does not shift between 4A (4X4 AUTO) and 4H (4X4) modes correctly
  • MSS
  • Transfer case
  • Circuitry
  • 4X4 control module
  • Vehicle has no torque or inadequate torque at rear wheels in 4A (4X4 AUTO) mode
  • Transfer case
  • Circuitry
  • 4X4 control module
  • CARRY OUT the Four-Wheel Drive (4WD) System Functional Test. Go to Pinpoint Test U .
  • The vehicle does not shift between 4H (4X4) and 4L (4X4 LOW) modes correctly
  • Transfer case
  • MSS
  • 4X4 control module
  • Transmission drag torque
  • Four-Wheel Drive (4WD) does not engage at speed correctly
  • Transfer case clutch coil
  • 4X4 control module
  • IWEs
  • The front axle does not engage/disengage correctly
  • MSS
  • IWEs
  • IWE solenoid
  • Vacuum leaks
  • 4X4 control module
  • Front halfshaft
  • Vacuum check valve(s)
  • The Four-Wheel Drive (4WD) system jumps out of gear
  • Transfer case
  • IWE vent
  • MSS
  • Straight-line driveline wind-up
  • Tire inflation pressure
  • Tire and wheel size
  • Tire wear
  • Axle ratio
  • The front axle makes noise in 2H mode only and generally under heavy throttle
  • Vacuum leaks
  • Vacuum lines
  • Vacuum check valves
  • Vacuum reservoir
  • IWE solenoid
  • IWE
  • Grinding noise during Four-Wheel Drive (4WD) system engagement, especially at high speeds
  • Front halfshaft speeds not turning at the same speed
  • The transfer case makes noise
  • Tire inflation pressure
  • Tire and wheel size
  • MAKE SURE that all tires and wheels are the same size and that the inflation pressures are correct.
 
  • Tire tread wear
  • CHECK tire tread wear to see if there is more than 0.15 mm (0.06 in) difference in tread wear between front and rear. INTERCHANGE one front wheel and one rear wheel. ROAD TEST again.
 
  • Internal components
  • OPERATE the vehicle in all transmission gears. If there is noise in the transmission in NEUTRAL, or in some gears and not in others, REMOVE and REPAIR the transmission. REFER to AUTOMATIC TRANSMISSION - 6R75 article. If there is noise in all gears, DISASSEMBLE the transfer case. REFER to TRANSFER CASE article. CHECK the planetary gears, the bearings, the upper and lower drive sprockets and drive chain for damage. INSTALL new parts as necessary.
 
  • Fluid level
  • FILL with automatic transmission fluid. REFER to TRANSFER CASE article.
  • Unable to duplicate customer concern
  • 4WD system and/or related components
  • CARRY OUT the Four-Wheel Drive (4WD) System Functional Test. Go to Pinpoint Test U .
  • Vehicle binds in a turn/resists turning/pulsates in a straightline in 4WD mode
  • Unmatched tire sizes
  • Unequal amounts of tire wear
  • Unequal tire inflation pressures
  • Throttle position failure
  • Transfer case clutch
  • Circuitry
  • 4X4 control module