- No communication with the 4X4 control module
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- Scan tool
- Battery Junction Box (BJB) fuse
- Power supply circuit
- Smart Junction Box (SJB) fuse
- Ground circuit
- 4X4 control module
- Charging system
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- The vehicle does not shift between 4X4 AUTO and 4X4 modes correctly
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- Four-Wheel Drive (4WD) indicator(s)
- 4X4 control module
- BJB fuse
- SJB fuse
- Circuitry
- Transfer case clutch
- Mode Select Switch (MSS)
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- The Four-Wheel Drive (4WD) indicators do not operate correctly/do not operate
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- Instrument Cluster (IC)
- 4WD system fault
- High Speed Controller Area Network (HS-CAN)
- 4X4 control module
- Ignition switch and/or circuitry
- SJB fuse
- Circuitry
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- Four-Wheel Drive (4WD) does not engage at speed correctly
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- Transfer case clutch coil
- 4X4 control module
- Integrated Wheel End (IWE)
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- The front axle does not engage/disengage correctly
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- MSS
- IWE
- IWE solenoid
- Transfer case
- Vacuum leaks
- 4X4 control module
- Circuitry
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- Four-Wheel Drive (4WD) system jumps out of gear
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- Transfer case
- IWE vent
- MSS
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- Straight-line driveline wind-up
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- Unmatched tire sizes
- Unequal amounts of tire wear
- Unequal tire inflation pressures
- Unmatched front and rear axle ratios
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- The front axle makes noise in 2H mode only and generally under heavy throttle
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- Vacuum leaks
- Vacuum lines
- Vacuum check valves
- Vacuum reservoir
- IWE solenoid
- IWE
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- Grinding noise during 4WD system engagement, especially at high speeds
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- Front halfshaft speeds not turning at the same speed
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- The transfer case makes noise
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- Tire inflation pressure
- Tire and wheel size
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- MAKE SURE that all tires and wheels are the same size and that the inflation pressures are correct.
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- CHECK tire tread wear to see if there is more than 0.15 mm (0.06 in) difference in tread wear between front and rear. INTERCHANGE one front wheel and one rear wheel. ROAD TEST again.
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- OPERATE the vehicle in all transmission gears. If there is noise in the transmission in NEUTRAL, or in some gears and not in others, REMOVE and REPAIR the transmission. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 6HP26
article. If there is noise in all gears, DISASSEMBLE the transfer case. REFER to TRANSFER CASE
article. CHECK the planetary gears, the bearings, the upper and lower drive sprockets and drive chain for damage. INSTALL new parts as necessary.
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- FILL with automatic transmission fluid. REFER to TRANSFER CASE
article.
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- The vehicle binds in turns/resists turning/pulsates/shudders in a straight line
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- Unmatched tire sizes
- Unequal amounts of tire wear
- Unequal tire inflation pressures
- Unmatched front and rear axle ratios
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- The vehicle has no torque or inadequate torque at rear wheels in 4X4 AUTO mode
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- Transfer case
- Circuitry
- 4X4 control module
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- Unable to duplicate customer concern
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- 4WD indicator
- 4X4 control module
- Transfer case and related components
- Wheel/tire assemblies
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- CARRY OUT the Four-Wheel Drive (4WD) System Functional Test. Go to Pinpoint Test I .
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