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Home >> Ford >> 2008 >> Expedition EL RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 81 (Automatic Transaxle/Transmission - 6HP26) >> In-Vehicle Servicing >> Manual Control Lever Shaft and Seal >> Removal

Manual Control Lever Shaft and Seal: Removal

WARNING: This page is about a different car, the 2008 Lincoln Navigator L and 2008 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. If equipped, remove the heat shield.
  3. Fig 1: Selector Lever Heat Shield
    GF0022517Courtesy of FORD MOTOR CO.
  4. Move the locking tab up and disconnect the selector lever cable from the manual lever ball stud.
  5. Fig 2: Locating Selector Lever Cable
    GF0022518Courtesy of FORD MOTOR CO.
    NOTE: Do not pull on the wire harness to disconnect the connector or damage to the connector will occur.
  6. Disconnect the main transmission electrical harness by twisting the outer shell and pulling back on the connector.
  7. Fig 3: Locating Main Transmission Electrical Harness Connector
    GF0022492Courtesy of FORD MOTOR CO.
  8. Remove the transmission fluid pan and allow the fluid to drain.
  9. Fig 4: Transmission Fluid Pan Bolts
    GF0022488Courtesy of FORD MOTOR CO.
  10. Remove and discard the fluid pan gasket.
  11. Fig 5: Transmission Fluid Pan Gasket
    GF0022489Courtesy of FORD MOTOR CO.
  12. Remove and discard the transmission fluid filter.
  13. Fig 6: Locating Transmission Fluid Filter
    GF0022493Courtesy of FORD MOTOR CO.
  14. Clean and inspect the transmission fluid pan and magnets.
  15. Fig 7: Transmission Fluid Pan Magnets
    GF0022490Courtesy of FORD MOTOR CO.
  16. Press the release tab and pull down on the bulkhead connector retainer.
  17. Fig 8: Locating Bulkhead Connector Retainer Tab
    GF0022494Courtesy of FORD MOTOR CO.
  18. With the release tab down, pull the outer shell of the bulkhead electrical connector.
  19. Fig 9: Locating Outer Shell Of Bulkhead Electrical Connector
    GF0022495Courtesy of FORD MOTOR CO.
    NOTE: Do not touch the electrical connector pins. Electrostatic charge may occur and will cause damage to the mechatronic unit.
  20. Pull the outer shell of the bulkhead electrical connector out of the transmission.
  21. Fig 10: Locating Outer Shell Of Bulkhead Electrical Connector
    GF0022496Courtesy of FORD MOTOR CO.
    NOTE: During removal of the mechatronic assembly, the thermal bypass valve, pump adapter seal and one or more center support seals may become dislodged. Save these components for reuse during assembly.
  22. Remove the 10 bolts from the mechatronic assembly and remove the mechatronic assembly.
  23. Fig 11: Locating Mechatronic Assembly Bolts
    GF0022497Courtesy of FORD MOTOR CO.
  24. Remove the park rod actuating plate.
  25. Fig 12: Locating Park Rod Actuating Plate
    GF0022519Courtesy of FORD MOTOR CO.
  26. Remove the manual control lever.
    1. Remove the roll pin.
    2. Slide the manual control lever shaft out of the case.
    3. Hold the spacer to keep it from falling out of the case.
    4. Remove the manual valve inner lever and the park rod as an assembly.
  27. Fig 13: Manual Control Lever, Roll Pin, Park Rod & Spacer
    GF0022520Courtesy of FORD MOTOR CO.
  28. Remove and discard the manual control lever seal.
  29. Fig 14: Manual Control Lever Seal
    GF0022521Courtesy of FORD MOTOR CO.