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Home >> Ford >> 2007 >> Fusion S, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal And Installation >> Brake Fluid Reservoir - 3.5L >> Removal And Installation

Removal And Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Remove the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Using a suitable suction device, remove the brake fluid from the remote reservoir.
  3. Disconnect the brake fluid level switch electrical connector.
  4. Disconnect the hose from the remote reservoir.
  5. Remove the 2 nuts and the remote reservoir.
    • To install, tighten to 7 Nm (62 lb-in).
  6. Disconnect the brake fluid level switch harness from the brake fluid reservoir.
  7. Fig 1: Locating Brake Fluid Level Switch Harness From Brake Fluid Reservoir
    GF0029605Courtesy of FORD MOTOR CO.
  8. Remove the reservoir pin bolt and the brake fluid reservoir.
    • To install, tighten to 17 Nm (13 lb-ft).
  9. Remove and discard the 2 seals.
  10. NOTE: Install new seals. Lubricate the seals with clean, specified motor vehicle brake fluid.
  11. To install, reverse the removal procedure.